In 2016, for the first time a polymer electrolyte fuel cell with no Pt based electrocatalysts delivered more than 0.5 W cm-2 of peak power density from H2 and air (CO2 free).[1,2] This was achieved with an Ag oxygen reduction (ORR) cathode and a Pd-CeO2 hydrogen oxidation reaction (HOR) anodic electrocatalyst. The hydrogen oxidation (HOR) reaction under alkaline conditions is a kinetically slow process even with Pt group metals. In this presentation, we discuss our strategies to improve the alkaline HOR activity of transition metal nanoparticles. For example, through engineering strong interactions with transition-metal oxides such as CeO2 incorporated in the carbon based catalyst supports.[3] Another strategy involves utilizing novel carbon based supports such as onion like carbon (OLC). The combination of CeO2 and OLC in Pd–CeO2/OLC induces around 7% defects and modifies the electronic structure of the Pd-OLC interface, significantly improving the electrical conductivity due to enhanced charge redistribution, corroborated by density functional theory (DFT) calculations.[4] Alloying of Pd with oxophilic elements like Au and Cu also enhances fuel oxidation reactions by facilitating adsorption of OH- on the catalyst surface. Peak power densities of up to 2 W cm-2 are obtained when Pd-CeO2 is incorporated in AEMFC testing.[5] Regarding liquid fuels, we are currently developing a 100 W fuel cell system using anion exchange membranes and Pd alloy nanoparticle catalysts. The fuel cell stack will be fed with aqueous solutions of potassium formate produced from combining renewable energy and waste industrial CO2. This work is funded by EU Horizon Europe (Project FRESH - GA 101069605) [6].
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