Crystal blockages of tunnel drainage systems severely undermine the tunnel lining structure and operation safety. In order to reduce the risk of crystal blockages of tunnel drainage systems, the distribution of highway tunnel defects was identified through a field survey, indoor test, and literature analysis, and an optimization method of tunnel drainage structures was proposed. The research suggested the following: (1) Lining water leakage and construction joint water leakage were the most common defects in the tunnel drainage system of Renhua–Xinfeng Expressway and Yingde–Huaiji Expressway in Guangdong Province, accounting for 60% and 32% of total defects, respectively. The number of defects that occurred in the drainage system of the tunnel was larger in the granite formation, with the number of road seepage and inspection chamber crystallization incidents reaching 2.5/km and 2.8/km, respectively. (2) The groundwater was mainly alkaline with a pH value of 8~12, Ca2+ (107 mg/L) was the cation with the largest ion concentration, and HCO3− (165 mg/L) was the anion with the largest ion concentration. The crystals in the tunnel drainage system were predominantly square, spindle, and rhombic calcite and aragonite composed of CaCO3, mixed with a small amount of sediment. (3) To reduce the risk of crystal blockages of the tunnel drainage system and ensure tunnel lining structure safety, a threefold optimization measure was proposed, namely, setting one-directional drainage pipes between the cable trench and the roadside blind drainage ditch, applying “π” type anti-crystallization drainage water-stop belts at the circular construction joints in the secondary lining, and both increasing the slope of the transverse drainage pipe and using an anti-crystallization drainage pipe. The research results will play an important role in guiding the design, construction, and maintenance of highway tunnel drainage systems in China.
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