Preformed palladium nanoparticles (PdNP) have been drop-coated onto polyaniline (PANI)-modified carbon fibre paper to prepare extended reaction zone anodes for formic acid oxidation that take advantage of the promoting effect of polyaniline. The influence of the PANI preparation conditions on the activity of the PdNP was investigated. It was found that PANI deposited under galvanostatic and potentiostatic conditions produced similar enhancements in activity for formic acid oxidation, while PANI produced by potential cycling (PD-PANI) had a much smaller effect. This difference is attributed to the much later onset of the oxidation of the PD-PANI layer. The results are compared with those for electrodes with spontaneously deposited Pd (reduction of PdCl2 by the PANI layer) and a commercial carbon supported catalyst. The preformed PdNP on PANI provided the highest activities per Pd surface area. However, transport losses were much larger than at planer electrodes prepared similarly.
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