Molten salts are the key working media in nuclear and new energy fields. However, the mixed convection of molten salt is rarely investigated. The mixed convection of laminar flow in horizontal square tubes with constant heat flux is analyzed using Fluent software for the first time. The effects of heat flux, inlet temperature and Reynolds number on the flow and heat transfer performances are evaluated. It is found that as the buoyancy force increases, the friction factor, flow entropy generation rate, Nusselt number, and exergy efficiency increase, while the heat transfer entropy generation rate and exergy loss decrease. Compared to the forced convection, the maximum local friction factor, flow entropy generation rate, mean Nusselt number and mean exergy efficiency for mixed convection increase by 25.8%, 50.5%, 109.0% and 7.6%, respectively. Moreover, the maximum mean heat transfer entropy generation rate and exergy loss decrease by 56.1% and 57.3%, respectively. In addition, approximately 42% of the friction factor predicted by Fluent and 30% of the heat transfer predicted by Fluent exceed 20.0% uncertainties of conventional correlations. Therefore, an accurate friction factor correlation with 12.9% uncertainty and an accurate heat transfer correlation with 9.1% uncertainty are proposed.
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