Flexible Segments Research Articles

Design and analysis of a contact-aided flexure hinge (CAFH) with variable stiffness

This paper presents a novel contact-aided flexure hinge (CAFH) with variable stiffness, which consists of a contact-aided segment, a flexible segment and a rigid part. The proposed CAFH can facilitate a compact design and provide an alternative for stiffness-variable designs under any loading conditions. With a mortise-tenon structure, the CAFH is trivially affected by friction. The design and deformation procedures of the CAFH are described in detail, followed by its theoretical kinetostatic modeling using the chained beam-constraint model. The deformation of all segments is considered in the kinetostatic model, which expands the space of design parameters for stiffness-variable designs. Then, the accuracy of the theoretical model and the variable stiffness design are verified by nonlinear finite element analysis (FEA) and experimental tests. In term of stiffness, the maximum relative errors of the theoretical model are 0.76% in Stage 1 and 0.70% in Stage 2, as compared with FEA, respectively. Further, the parameter sweep is carried out, followed by sensitivity analysis to identify the main test error sources. Finally, the multi-material scenarios are investigated preliminarily, and some outlooks are discussed.

Glu1022.53-Mediated Early Conformational Changes in the Process of Light-Induced Green Cone Pigment Activation.

Ligand-triggered activation of G protein-coupled receptors (GPCRs) relies on the phenomenon of loose allosteric coupling, which involves conformational alterations spanning from the extracellular ligand-binding domain to the cytoplasmic region, where interactions with G proteins occur. During the GPCR activation process, several intermediate and equilibrium states orchestrate the movement of the flexible and rigid transmembrane (TM) segments of the GPCR. Monitoring early conformational changes is important in unraveling the structural intricacies of the loose allosteric coupling. Here, we focus on the lumi intermediate formed by thermal relaxation from the initial photointermediate, batho in primate green cone pigment (MG), a light-sensitive GPCR responsible for color vision. Our findings from light-induced Fourier transform infrared difference spectroscopy reveal its similarity with rhodopsin, which mediates twilight vision, specifically involving the flip motion of the β-ionone ring, the relaxation of the torsional structure of the retinal, and local perturbations in the α-helix upon lumi intermediate formation. Conversely, we observe a hydrogen bond modification specific to MG's protonated carboxylic acid, identifying its origin as Glu1022.53 situated in TM2. The weakening of the hydrogen bond strength at Glu1022.53 during the transition from the batho to the lumi intermediates corresponds to a slight outward movement of TM2. Additionally, within the X-ray crystal structure of the rhodopsin lumi intermediate, we note the relocation of the Met862.53 side chain in TM2, expanding the volume of the retinal binding pocket. Consequently, the position of 2.53 emerges as the early step in the conformational shift toward light-induced activation. Moreover, given the prevalence of IR-insensitive hydrophobic amino acids at position 2.53 in many rhodopsin-like GPCRs, including rhodopsin, the hydrogen bond alteration in the C═O stretching band at Glu1022.53 of MG can be used as a probe for tracing conformational changes during the GPCR activation process.

Constructing high-toughness polyimide binder with robust polarity and ion-conductive mechanisms ensuring long-term operational stability of silicon-based anodes

Silicon-based materials have demonstrated remarkable potential in high-energy–density batteries owing to their high theoretical capacity. However, the significant volume expansion of silicon seriously hinders its utilization as a lithium-ion anode. Herein, a functionalized high-toughness polyimide (PDMI) is synthesized by copolymerizing the 4,4′-Oxydiphthalic anhydride (ODPA) with 4,4′-oxydianiline (ODA), 2,3-diaminobenzoic acid (DABA), and 1,3-bis(3-aminopropyl)-tetramethyl disiloxane (DMS). The combination of rigid benzene rings and flexible oxygen groups (-O-) in the PDMI molecular chain via a rigidness/softness coupling mechanism contributes to high toughness. The plentiful polar carboxyl (–COOH) groups establish robust bonding strength. Rapid ionic transport is achieved by incorporating the flexible siloxane segment (Si-O-Si), which imparts high molecular chain motility and augments free volume holes to facilitate lithium-ion transport (9.8 × 10−10 cm2 s−1 vs. 16 × 10−10 cm2 s−1). As expected, the SiOx@PDMI-1.5 electrode delivers brilliant long-term cycle performance with a remarkable capacity retention of 85% over 500 cycles at 1.3 A g−1. The well-designed functionalized polyimide also significantly enhances the electrochemical properties of Si nanoparticles electrode. Meanwhile, the assembled SiOx@PDMI-1.5/NCM811 full cell delivers a high retention of 80% after 100 cycles. The perspective of the binder design strategy based on polyimide modification delivers a novel path toward high-capacity electrodes for high-energy–density batteries.

Feasibility of super-bore 0.088″ mechanical thrombectomy in M1 vessels smaller than 8 French: Experience in 20 consecutive cases.

Superbore 0.088″ catheters provide a platform for optimizing aspiration efficiency and flow control during stroke mechanical thrombectomy procedures. New superbore catheters have the distal flexibility necessary to navigate complex neurovascular anatomy while providing the proximal support of traditional 8F catheters. The safety and feasibility of Zoom 88™ superbore angled-tip catheters in the middle cerebral artery (MCA) segments smaller than the catheter diameter have not been previously described. Twenty consecutive cases of acute MCA mechanical thrombectomy were retrospectively identified from the senior authors' prospectively maintained Institutional Review Board-approved database, in which the Zoom 88 (Imperative Care, Campbell, CA) catheter was successfully navigated to at least the M1 segment. Patient demographics, procedural details, and periprocedural information were analyzed. Rates and averages (standard errors) are generally reported. The average National Institutes of Health Stroke Scale at presentation and age were 15 ± 2 and 73 ± 3 years, respectively. The M1 and M2 occlusions were evenly distributed. The average M1 measurements before thrombectomy ranged from 2.36 ± 0.07 mm proximally to 2.00 ± 0.11 mm distally, and after thrombectomy, they ranged from 2.34 ± 0.07 mm proximally to 1.97 ± 0.10 mm distally. First-pass modified thrombolysis in cerebral infarction (mTICI) 2C/3 recanalization was achieved in 40% of cases, and final mTICI 2C/3 recanalization was achieved in 90% of cases. A single case of mild vasospasm was managed with verapamil. No hemorrhagic or periprocedural complications were noted. Superbore 0.088″ catheters with flexible distal segments can be safely navigated to the MCA to augment mechanical thrombectomy even when the MCA segment is smaller than the catheter.

Rational Design of F-Modified Polyester Electrolytes for Sustainable All-Solid-State Lithium Metal Batteries.

Solid polymer electrolytes (SPEs) are one of the most practical candidates for solid-state batteries owing to their high flexibility and low production cost, but their application is limited by low Li+ conductivity and a narrow electrochemical window. To improve performance, it is necessary to reveal the structure-property relationship of SPEs. Here, 23 fluorinated linear polyesters were prepared by editing the coordination units, flexible linkage segments, and interface passivating groups. Besides the traditionally demonstrated coordinating capability and flexibility of polymer chains, the molecular asymmetry and resulting interchain aggregation are observed critical for Li+ conductivity. By tailoring the molecular asymmetry and coordination ability of polyesters, the Li+ conductivity can be raised by 10 times. Among these polyesters, solvent-free poly(pentanediol adipate) delivers the highest room-temperature Li+ conductivity of 0.59 × 10-4 S cm-1. The chelating coordination of oxalate and Li+ leads to an electron delocalization of alkoxy oxygen, enhancing the antioxidation capability of SPEs. To lower the cost, high-value LiTFSI in SPEs is recycled at 90%, and polyesters can be regenerated at 86%. This work elucidates the structure-property relationship of polyester-based SPEs, displays the design principles of SPEs, and provides a way for the development of sustainable solid-state batteries.

Preparation and Mechanical Properties of Flexible Prepreg Resin with High Strength and Low Creep.

In this study, aiming at the problem of low strength and high creep caused by medium-low modulus flexible resin based on the formulation design idea of high-molecular-weight epoxy resin (E12)-reinforced flexible epoxy-terminated urethane resin (EUR), a flexible epoxy prepreg resin with high strength and low bending creep was prepared to be suitable for hot melt processing technology. Flexible EUR was synthesized by grafting flexible polyurethane segments onto the epoxy side chain by urethane bonding. By adjusting the ratio of E12 and EUR, the effects of different ratios of the two components on the mechanical properties and viscoelasticity of the resin were systematically studied with dicyandiamide as the latent curing system. Research has found that when the E12 content is between 20%wt and 40%wt, the resin system has the best coating viscosity at 65 °C to 85 °C. The molecular weight and the content of aromatic heterocyclic groups of the resin determine the strength and creep behavior of the resin. When the content of E12 in the system is less than 50%wt, modulus and strength increase linearly, but after more than 50%wt E12 content, the modulus is almost unchanged and the strength begins to decrease. By increasing the content of E12 in the resin, the creep behavior of the resin is greatly reduced. When the content of E12 increases to 50%wt, the bending creep is the lowest.

Comb-shaped anion exchange membrane with segmented hydrophilic/hydrophobic side chain

A flexible hydrophilic chain segment with ether bonds and a long hydrophobic tail chain with multiple carbon atoms are designed and grafted on the same side of the polymer backbone, which can not only improve the alkaline stability by preventing the benzyl carbon from being attacked by OH-, but also reduce the hydration degree of the membrane, giving it excellent conductivity, alkaline stability and low swelling ratio. These results show that the prepared anion exchange membranes (AEMs) with a hydrophilic chain segment containing 2 ether bonds exhibits the best overall performance. Its ionic conductivity can reach 90.4 mS cm−1 at 80 °C, the swelling ratio is less than 8%, the tensile strength can reach 14.5 MPa, and the elongation at break is 79.0%. Even after being soaked under alkaline conditions for 672 h, the conductivity of the original membrane still remains over 85%. The peak power density of the fuel cell using this AEM can reach as high as 582 mW cm−2. The segmented hydrophilic and hydrophobic side chain proposed in this work provides a novel idea to design the AEM materials and improve the performance of anion exchange membrane fuel cell.

Effect of epoxy value on the rheological properties and microcosmic mechanism of WER emulsified asphalt.

Waterborne epoxy resin (WER), a cleaning material with exceptional high-temperature resistance, has attracted much attention to modify emulsified asphalt in the pavement material field. Epoxy value is the critical characteristic index of WER. In this research, three WER with the epoxy values of 0.20 eq/100g, 0.44 eq/100g, and 0.51 eq/100g were utilized as asphalt modifiers. The influence of epoxy value on WER-EA was investigated by comparing the rheological properties of three kinds of WER emulsified asphalt (WER-EA). The modification mechanism of WER-EA has been analyzed using FTIR and SEM. The results demonstrate that different WER-EA resulted in significantly different rheological properties. WER-EA with the epoxy value of 0.20 eq/100g (E20) performed best at high temperatures, with a maximum increase of 17477% in G*/sinδ compared to the neat asphalt and a maximum increase of 66.3% in G*/sinδ compared to the other two WER-EA. WER-EA with 0.44 eq/100g epoxy value (E44) performed best at low temperatures, with a maximum increase in m value of 39.4% and a maximum decrease in S value of 33.3% compared to the other two WER-EA. In addition, the interpenetrating polymer network (IPN) in E20 was observed to be more solid and stable, and IPN in E44 was more uniform. To summarize, lower epoxy value led to a higher degree of WER reaction and higher content of rigid groups, which is more conducive to optimizing the high-temperature property of WER-EA. WER with moderate epoxy value resulted in a low content of polar bonds and thus high content of flexible segments, which helps emulsified asphalt to form a more uniform IPN.

Effect of trimethylene carbonate segments on the structure and properties of poly(L‐lactide‐glycolide‐trimethylene carbonate) terpolymers for biodegradable vascular stents

AbstractThe total biodegradable vascular stent made of poly(L‐lactide‐glycolide‐trimethylene carbonate) terpolymers with excellent performances has the potential to be used in a new generation of medical implant devices. In this work, the properties and structure of terpolymers were investigated, which were found to be controlled by the composition of the copolymer chain. The amorphous trimethylene carbonate segments not only disturbed the sequence regularity of the L‐lactide segment, but also reduced the crystallization ability of the material. Furthermore, it is the flexible segments in the terpolymer chains that improve the plastic flow capacity, increase the flexibility of chains as well as reduce the apparent activation energy of thermal degradation of materials. Such a chain structured terpolymer exhibited good extrudability and buildability in 3D printing and formed a vascular stent with a cohesion entanglement characteristic microstructure during the process. The crush resistance with radially applied load and crush resistance with parallel plates of stent were 2561.4 mm Hg and 0.24 N/mm, respectively.

Polylactide-Based Nonisocyanate Polyurethanes: Preparation, Properties Evaluation and Structure Analysis.

This study investigated the successful synthesis and characterization of nonisocyanate polyurethanes (NIPUs) based on polylactide. The NIPUs were synthesized by a condensation reaction of oligomers with hard segments (HSs) and synthesized carbamate-modified polylactic acid containing flexible segments (FSs). The oligomers with HSs were prepared from phenolsulfonic acid (PSA) or a mixture of PSA and hydroxynaphthalenesulfonic acid (HNSA), urea and formaldehyde. The mixing of oligomeric compounds with different amounts of formaldehyde was carried out at room temperature. Obtained NIPU samples with different hard segment content were tested for their mechanical and thermal properties. The tensile strength (TS) of all NIPU samples increased with an increasing amount of HSs, attaining the maximum value at an HS:FS ratio of 1:3. Samples prepared from PSA and HNSA showed higher tensile strength (TS) without significant change in elongation at break compared to the samples based only on PSA. Thermogravimetric analysis data indicated an absence of weight loss for all samples below 100 °C, which can be considered a safe temperature for using NIPU materials. Maximum degradation temperatures reached up to 385 °C. Fourier transform infrared spectroscopy results confirmed the existence of expected specific groups as well as the chemical structure of the prepared polyurethanes. DSC analysis showed the existence of two characteristic phase transitions attributed to the melting and crystallization of hard segments in the NIPU samples.

Experimental analysis of low-dip reverse fault dislocation effects on tunnel site models with different soil properties

The fortification system of the tunnel structure spanning the active fault, such as the failure mechanism and fault-resistant design (measures), has not been thoroughly established. In this study, the self-developed cross-fault large-scale bedrock dislocation loading device platform is utilized to carry out the model test of the tunnel structure and soil site of sand and cohesive soil when the low-angle reverse fault dislocation occurs, based on the earthquake damage. The results demonstrate that: (1) When the fault is staggered, the segmented flexible joint tunnel segment is more favorable in the cohesive soil site. (2) When compared to the cohesive soil tunnel structure site, the strain change of the tunnel structure in the sandy soil site is greater, with the vault increasing by roughly two times and the arch bottom increasing by nearly six times. After the tunnel is buried, the uplift range of the sand cover layer grows, revealing uneven deformation, and the rupture zone migrates to the footwall; hence, the sand site plays a “add seismic” role in the cross-fault tunnel structure. (3) Knowing the location and shape of the rupture range of the overburden soil caused by bedrock dislocation under different inclination angles and soil properties is required in the design in order to place the buried depth and segment length of the tunnel reasonably and take fault-resistant measures.

Influence of flexible segment length on the phase structure and properties of poly(hexamethylene 2,5‐furandicarboxylate)‐block‐biopolytetrahydrofuran copolymers

AbstractTwo series of biobased poly(ether‐ester)s comprised of poly(hexamethylene 2,5‐furandicarboxylate) (PHF) as the rigid segments and biopolytetrahydrofuran (pTHF) with different molecular masses (1000 and 2000 g/mol) as the flexible segments were synthesized employing polycondensation in the molten state. The study mainly focuses on comparing these two series in terms of the length of the flexible segment. The content of pTHF segments in the copolymer chains varied from 25 to 75 wt.%. The molecular structure and composition, phase structure, and thermal and mechanical properties were characterized by nuclear magnetic resonance (1H NMR) and Fourier‐transformed infrared (FTIR) spectroscopies, differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and positron annihilation lifetime spectroscopy (PALS). In addition, mechanical performance and thermo‐oxidative and thermal stability have been investigated. Moreover, cyclic tensile properties were studied to evaluate the elastic properties. 1H NMR and FTIR spectroscopies demonstrate that the syntheses were correctly carried out, which made it possible to obtain the desired compositions of the block copolymers with high molecular masses. The decrease in Tm1, Tc1, and XcPHF values was visible, along with the increase in the flexible segment content. Moreover, the characteristic properties measured by PALS and the values of temperatures designated from TGA (inert and oxidizing atmosphere) did not vary between copolymer series PHF‐b‐F‐pTHF1000 and PHF‐b‐F‐pTHF2000. In turn, along with an increase in flexible segment content and the length of the pTHF, the values of tensile modulus, stress at break, and hardness decrease, while the value of elongation at break increases.

Impact of Divalent Cations on In-Layer Positional Order of DNA-Based Liquid Crystals: Implications for DNA Condensation.

The layered liquid crystalline phases formed by DNA molecules, which include rigid and flexible segments ("gapped DNA"), enable the study of both end-to-end stacking and side-to-side (helix-to-helix) lateral interactions, forming a model system to study such interactions at physiologically relevant DNA and ion concentrations. The observed layer structure exhibits long-range interlayer and in-layer positional correlations. In particular, the in-layer order has implications for DNA condensation, as it reflects whether these normally repulsive interactions become attractive under certain ionic conditions. Using synchrotron small-angle X-ray scattering measurements, we investigate the impact of divalent Mg2+ cations (in addition to a constant 150 mM Na+) on the stability of the inter- and in-layer DNA ordering as a function of temperature between 5 and 65 °C. DNA constructs with different terminal base pairings were created to mediate the strength of the attractive end-to-end stacking interactions between the blunt ends of the gapped DNA constructs. We demonstrate that the stabilities at a fixed DNA concentration of both interlayer and in-layer order are significantly enhanced even at a few mM Mg2+ concentration. The stabilities are even higher at 30 mM Mg2+; however, a marked decrease is observed at 100 mM Mg2+, suggesting a change in the nature of side-by-side interactions within this Mg2+ concentration range. We discuss the implications of these results in terms of counterion-mediated DNA-DNA attraction and DNA condensation.

Effect of CTBN and Nano-SiO2 modified epoxy resin powder on the mechanical properties of cement-based composites

The high brittleness of oil well cement seriously affects the cementing quality. In order to maintain the safe and effective production of oil and gas wells, it is crucial to employ solid flexible fillers to reduce the brittleness of cement. In this study, a new type of flexible resin material (C-ER) was prepared by modifying epoxy resin with liquid nitrile butadiene rubber (CTBN) and nano-SiO2. The chemical composition, hydrophilicity, dispersibility, microstructure, and mechanical properties of C-ER were studied by FT-IR, XPS, contact angle, UV spectroscopy, SEM, DMA, and uniaxial compression. The results show that CTBN reacted with the epoxy group successfully. Due to the presence of SiO2, C-ER has good hydrophilicity and dispersion properties. The introduction of flexible segments makes C-ER have a lower modulus and crosslinking density, and its compressive elastic modulus is reduced by 47.4 % compared with pure resin. In addition, the effect of C-ER on the performance of oil well cement was tested. The results show that the addition of C-ER does not affect the fluidity of cement slurry and can improve the strain capacity of cement stone under load. Compared with blank cement and unmodified resin cement, the flexural strength of cement sample containing 4 % C-ER particles increased by 9.0 % and 25.1 %, respectively, and the elastic modulus of cement stone decreased by 31.2 % and 25.0 %, respectively. SEM images show that C-ER maintains good dispersion and bonding properties in cement matrix. C-ER can reduce the brittleness of cement effectively through its own elastic deformation and debonding to the cement matrix.

Dual regulation of flexible chain segments and dynamic covalent bonds for a self-healable copolyimide

A copolymerized polyimide is prepared by a simple process of combining flexible PDMS chain segments and monomers containing disulfide bonds. The material shows good self-healing ability after mechanical/electrical damage.

High toughness, healable, self-cleaning polydimethylsiloxane elastomers with "rigid-while-flexible" mutual network structure.

Polydimethylsiloxane (PDMS) elastomers with high mechanical and healing properties are developed as smart materials for electrical power systems and electronic devices to address electrical or mechanical damage. However, the challenge is to reconcile the conflicting molecular mechanisms of mechanical and healing properties in the development of PDMS elastomers. This study adopts the "rigid-while-flexible" mutual network structure by copolymerizing the rigid polyimide (PI) with flexible segments with dynamic reversible crosslinking designed on the PDMS backbones. This elastomer (designated PSiPI) exhibits high toughness, tensile strength and elongation at break, as well as excellent healing efficiency and recyclability. Moreover, the PSiPI elastomer also exhibits good insulation and corona damage healing properties. Taking advantage of the recyclability and healing properties of PSiPI elastomers, healable superhydrophobic coatings with contact angles greater than 150° have been prepared by compositing PSiPI elastomers with SiO2. Likewise, combining the elastomer with conductive materials can create a healing flexible conductor. This "rigid-while-flexible" design approach provides important inspiration for the development of high-performance, sustainable and environmentally friendly PDMS elastomers for electrical and electronic applications.

Flexible, shape-editable wood-based functional materials with acetal linkages.

A flexible, shape-editable transparent wood (ATW) composite containing acetal linkages was prepared simultaneously through free radical polymerization and addition reaction between vinyl ether bonds and hydroxyl groups. In this system, the anisotropic hierarchical structure of wood acted as a reinforced skeleton, the flexible chain segment ensured flexibility at room temperature, and the dynamic acetal bonds were responsible for the shape memory and editability under relatively mild conditions, verifying the expanding applications of functionalized wood-based materials.

ПЕДАГОГИЧЕСКИЙ ПОТЕНЦИАЛ ФИДЖИТАЛ СПОРТА В РАЗВИТИИ СОЦИАЛЬНО-КОММУНИКАТИВНЫХ НАВЫКОВ СТУДЕНЧЕСКОЙ МОЛОДЕЖИ

The article examines the potential of physical sports and its impact on the social and communicative skills of student youth. The uniqueness of this modern sports trend is shown, which is capable of reaching a wide range of people and giving motivation to play sports. Phygital sports can unite athletes of several types – lovers of physical education and sports in its classical sense and e-sportsmen participating in competitions on virtual platforms. Student youth, being a very flexible segment of the population and open to everything new, can be very interested in this sporting area. In the future, physical sports can have a positive impact on the development of social and communicative skills of student youth. The article can be used by employees of educational institutions, students, and researchers.

Tailoring flexible-segment-rich resin network structure by multi-step copolymerization for improved composite bipolar plate of proton exchange membrane fuel cell

Composite bipolar plates composed of conductivity fillers and resins are widely employed in stationary proton exchange membrane fuel cell (PEMFC) due to their high corrosion resistance in acidic environments. Phenol-formaldehyde resin is a commonly used adhesive in composite bipolar plates; while numerous benzene rings in phenol-formaldehyde resin result in the poor flexibility of composite bipolar plates. Embedding the flexible segment (–CHOH–CH2-O-) in the resin network structure of phenol-formaldehyde resin by copolymerization with epoxy resin is an effective method for improving the defects of phenol-formaldehyde resin. In this contribution, to tailor flexible-segment-rich (–CHOH–CH2-O-) resin network structure, the co-polymerization mechanism of phenol-formaldehyde resin and epoxy resin is investigated in detailed by in-situ Fourier Transform Infrared (FTIR), based on which an Alter-T strategy is proposed for flexible-segment-rich (–CHOH–CH2-O-) resin network structure during composite bipolar plates fabrication process. The obtained composite bipolar plates consisted of graphite and flexible-segment-rich resin network structure delivers improved flexural strength (86.97 MPa), electrical conductivity (203.22 S cm−1) and areal resistance (3.41 mΩ cm2) in comparison to previously reported composite bipolar plates with same components, which are also over the technical standard of the DOE. It is further demonstrated that enriching the flexible segment for improving the poor flexibility of resin network structure is of great importance to enhance the performance of the composite bipolar plates.

Enhancing corrosion resistance and toughness of solvent-free epoxy coatings with low-viscosity fluorine-containing hyperbranched polyether

In this study, a low-viscosity epoxy-terminated fluorine-containing hyperbranched polyether (FHBPE) was synthesized and incorporated in a solvent-free epoxy coating formulation to enhance coating toughness and corrosion resistance while minimizing the impact on coating viscosity. FHBPE was synthesized by a solvent-free one-pot method with hexafluorobisphenol A (A2 monomer) and trimethylolpropane triglycidyl ether (B3 monomer). Subsequently, FHBPE, E51 epoxy resin, and an alicyclic amine curing agent were blended to create the solvent-free epoxy coating, which was applied onto a steel substrate by a scraping coating method. This research demonstrates that addition of FHBPE did not show adverse effect on coating viscosity; instead, it reduced the viscosity at around 6 wt% loading. The epoxy-terminated FHBPE increased the cross-linking density of neat E51 coating by up to 20.7 %. Furthermore, the introduction of flexible segments enhanced the toughness, leading to a one-grade increase in the coating flexibility from 1 to 0.5 mm. Furthermore, FHBPE significantly improved the corrosion resistance of the coatings, attributed to increased cross-linking density and hydrophobic properties of the coating. Among FHBPE-modified coatings, the coating with 6 wt% loading demonstrated superior overall performance. Over a 60-day immersion period, its electrochemical impedance value remained stable, while the neat E51 coating experienced a two-orders-of-magnitude decrease. Furthermore, the 6 wt% FHBPE-modified coating passed the 750-h salt spray test without obvious rust, outperforming the neat E51 coating (200 h). This study presents a feasible and promising strategy for the formulation design and mass production of solvent-free epoxy coatings.