Flexible Gripper Research Articles

Design of Dielectric Elastomer Actuator and Its Application in Flexible Gripper.

Dielectric elastomer actuators (DEAs) are difficult to apply to flexible grippers due to their small deformation range and low output force. Hence, a DEA with a large bending deformation range and output force was designed, and a corresponding flexible gripper was developed to realize the function of grasping objects of different shapes. The relationship between the pre-stretch ratio and DEA deformation degree was tested by experiments. Based on the performance test results of the dielectric elastomer (DE), the bending deformation process of DEAs with different shapes was simulated by Finite Element Method (FEM) simulation. DEAs with different shapes were prepared through laser cutting and the relationship between the voltage and the bending angle, and the output force of the DEAs was measured. The result shows that under uniaxial stretching, the deformation of the DEA in the stretching direction gradually increases and decreases in the unstretched direction with the increase in the pre-stretch ratio. Under biaxial stretching, DEA deformation increases with the increase in the pre-stretch ratio. The shape of the DEA has a certain influence on the bending deformation range under the same conditions, and the elliptical DEA has a larger bending deformation range and higher output force compared with the rectangular DEA and the trapezium DEA. The elliptical DEA can produce a bending deformation of 40° and an output force of 37.2 mN at a voltage of 24 kV. The three-finger flexible gripper composed of an elliptical DEA can realize the grasping of a paper cup.

Research on Composite Strain and Stress Sensors Based on Piezoresistive and Triboelectric Effects

Abstract In view of the problems that robotic arms find it difficult to effectively identify and grasp workpieces with different textures and hardness in complex industrial environments, and the low path planning accuracy of robotic arms in practical application scenarios, this paper proposes a composite sensor based on piezoresistive effect and triboelectric effect. The piezoresistive sensor and the triboelectric sensor simultaneously generate output signals, and the identification of different achieves high-precision dynamic monitoring of the robotic arm's gripping objects and joint movements. The base material of the piezoresistive sensor and the negative electrode material of the triboelectric sensor are both porous MXene/PDMS structures. The piezoresistive sensor enhances its conductivity by spin-coating CNT slurry on the surface of the base material and uses PVA hydrogel as the electrode. The triboelectric sensor uses copper as the positive electrode material. Experiments show that the developed sensor has a measurement range (0.015 kPa-70 kPa) and good repeatability. The experiment verifies that the composite sensor can be applied to the high-precision detection of robotic arm's flexible gripping and joint movements.

MST-G: Micro Suction Tape Gripper Climbing Robot with Active Detachment Capability.

Effective adaptive grasping capability is regarded as crucial for climbing robots. However, many dry adhesion legged climbing robots are primarily focused on mobility and load capacity to perform various climbing tasks, often overlooking their operational grasping abilities. Furthermore, flexible grippers designed for adaptive grasping are typically not capable of supporting autonomous climbing or perching motions; they must be rigidly integrated with legged climbing robots, which results in increased weight and reduced load capacity. To address this challenge, a novel dry adhesion climbing robot, MST-G, is proposed, featuring autonomous climbing, perching, and flexible adaptive grasping capabilities. During operation, MST-G is integrated with a legged climbing robot to perform tasks, but can autonomously climb when no task is present, thereby reducing load and ensuring stable motion. Additionally, a robust controller based on prescribed performance is introduced and tested on MST-G, which limits the joint tracking error to a prescribed safety limit, ensuring that motion trajectories can be executed safely and reliably.

Embodied intelligence for drumming; a reinforcement learning approach to drumming robots.

This paper investigates the potential of the intrinsically motivated reinforcement learning (IMRL) approach for robotic drumming. For this purpose, we implemented an IMRL-based algorithm for a drumming robot called ZRob, an underactuated two-DoF robotic arm with flexible grippers. Two ZRob robots were instructed to play rhythmic patterns derived from MIDI files. The RL algorithm is based on the deep deterministic policy gradient (DDPG) method, but instead of relying solely on extrinsic rewards, the robots are trained using a combination of both extrinsic and intrinsic reward signals. The results of the training experiments show that the utilization of intrinsic reward can lead to meaningful novel rhythmic patterns, while using only extrinsic reward would lead to predictable patterns identical to the MIDI inputs. Additionally, the observed drumming patterns are influenced not only by the learning algorithm but also by the robots' physical dynamics and the drum's constraints. This work suggests new insights into the potential of embodied intelligence for musical performance.

Single-layer iron network microstructure magnetorheological elastomer for transparent soft actuator

The motion of a soft magnetic magnetorheological elastomer, a composite material consisting of soft magnetic fillers and an elastomeric matrix, is limited by the gradient of the applied magnetic field, making its application as an out-of-plane soft actuator difficult. In this study, an anisotropic soft magnetic magnetorheological elastomer-based transparent soft actuator with large out-of-plane deformation was fabricated using a very low concentration (1 vol%) of carbonyl iron particles as the soft magnetic fillers. An applied AC electric field treatment method was used to manipulate iron particles in silicone oil, assembling and depositing them onto a glass substrate to form a single-layer iron-network microstructure. A single-layer iron-network microstructure-based magnetorheological elastomer (SL-sMRE) film with initial self-buckling was fabricated by exploiting the swelling properties of the residual silicone oil and polydimethylsiloxane. The SL-sMRE film exhibited out-of-plane deformation with a very short reaction time (228 ms) under a uniform magnetic field. When stimulated by a non-uniform magnetic field, the SL-sMRE film deformed away from the permanent magnet, which was not possible with an isotropic film. An optically transparent SL-sMRE film was applied to a transparent flexible gripping device that could detect the surface of a gripped object in real time.

A transforming flexahedron origami inspired gripper actuated by shape memory alloy

Abstract The transforming flexahedron origami (TFO) is a unique origami that combines the functions of fingers and palm, with a symmetrical distribution of four-finger structures and good shape adaptability. In this paper, inspired by the TFO configuration, a new type of reconfigurable gripper is designed. The kinematics and mechanics of the gripper are analyzed theoretically, and paper folding is used as the skeleton, thin film as the skin, shape memory alloy spring as the actuator, and active cooling is used to enhance the actuator efficiency. Different kinds of objects are used to test the gripping performance of the gripper, including shape adaptive ability and gripping robustness test, and the test results show that the gripper is with good gripping performance. The reconfigurable capability of the TFO configuration allows the hand gripper to have two gripping modes, adapting to the adaptive gripping of thin rod-like objects and curved objects, which is difficult to achieve with a single gripping mode. The TFO gripper provides a new way of thinking for the design of flexible and origami grippers in the future.

Environmentally Friendly, Dual-Responsive Actuator Based on Nafion, Carboxylated Multiwalled Carbon Nanotubes, and Polyethylene.

As a type of smart material, flexible stimulus-responsive actuators have become a hot research topic nowadays. However, flexible actuators responding to a single stimulus source are susceptible to external perturbations, which may lead to an unstable function or even failure. Therefore, in this paper, we proposed a bilayer actuator that can be driven by both humidity and light by combining the humidity-sensitive Nafion, carboxylated multiwalled carbon nanotubes (cMWCNT) with excellent photothermal conversion properties, and commercial polyethylene (PE) tape with good humidity insensitivity and thermal expansion. First, the cMWCNT-Nafion film was prepared by a solution casting method and bonded together with PE tape to obtain a bilayer actuator. Then, the effects of the cMWCNT mass fraction and film thickness on the humidity and light response performance of the bilayer actuator were investigated. The optimal ratios of raw materials were obtained for different stimulation sources, respectively. Furthermore, the performance of the bilayer actuator with the optimal ratios was tested; it was verified that the proposed dual-responsive actuator can realize different degrees of bending deformation under different relative humidity (RH) and ultraviolet (UV) light intensity with good stability. Finally, the application potential in multiple scenarios was further verified by applying the prepared cMWCNT-Nafion/PE bilayer actuator to a smart window, crawling robot, and flexible gripper. This paper will provide a meaningful reference for the development and performance optimization of high-performance dual-responsive actuators.

Design and Experimental Test of Rope-Driven Force Sensing Flexible Gripper.

Robotic grasping is a common operation scenario in industry and agriculture, in which the force sensing function is a significant factor to achieve reliable grasping. Existing force sensing methods of flexible grippers require intelligent materials or force sensors embedded in the flexible gripper, which causes such problems of higher manufacturing requirements and contact surface properties changing. In this paper, a novel rope-driven force sensing flexible gripper is designed based on the fin-shaped gripper structure, which can realize the grasping sensing functions of contact nodes and contact forces without the need for force sensors. Firstly, the rope-driven force sensing flexible gripper is designed, including the driving unit, the transmission part, the gripper unit, and the force sensing unit. The force sensing unit and the gripper unit are connected by rope, and the prototype of the rope-driven force sensing flexible gripper is completed. Secondly, a force sensing algorithm and control system based on finite element method and grasping geometric relationship are designed to realize the rope-driven force sensing flexible gripper grasping control and sensor data acquisition and processing. Finally, the experimental system of the rope-driven force sensing flexible gripper is built, and the grasping experimental tests of objects with different diameters and different contact nodes are carried out to verify the force sensing function of the rope-driven force sensing flexible gripper. The force sensing flexible gripper designed in this paper can provide a new idea for the design and force sensing method of intelligent robotic grasping system in robotic teaching, scientific research, and industrial applications.

Design and analysis of soft flexible gripper of robot using Taguchi-fuzzy logic analysis

Grasping various shaped objects poses a few challenges such as irregular shapes, soft surfaces, and varying sizes of the object. To enable the gripper to overcome these challenges, this paper proposes the use of multi-fingered soft grippers. The main objective of this research work is to optimize the gripping force and surface area of contact through an experimental and computational study of an automated multi-fingered adaptive soft gripper. Deflection, stress distribution, and pressure distribution for three and four-fingered grippers are compared computationally. The experimental investigation is performed to optimize inlet pneumatic pressure, and the contact force applied on the object by the gripper. A gripper failure protection mechanism is also devised and employed which regulates the over-expansion of the gripper by incorporating a closed-loop feedback mechanism with the help of an FSR sensor which not only regulates the input pressure while gripping but also prevents the gripper from exerting excess pressure on the object being gripped. Optimization reliability tests were validated and revealed that the test results were within the estimated level of confidence. A Fuzzy logic model was created based on Experimental results on three-finger flexible gripper actuation on a Robot and predicted the optimum results accurately with the high confidence level.

Review of Flexible Robotic Grippers, with a Focus on Grippers Based on Magnetorheological Materials

Flexible grippers are a promising and pivotal technology for robotic grasping and manipulation tasks. Remarkably, magnetorheological (MR) materials, recognized as intelligent materials with exceptional performance, are extensively employed in flexible grippers. This review aims to provide an overview of flexible robotic grippers and highlight the application of MR materials within them, thereby fostering research and development in this field. This work begins by introducing various common types of flexible grippers, including shape memory alloys (SMAs), pneumatic flexible grippers, and dielectric elastomers, illustrating their distinctive characteristics and application domains. Additionally, it explores the development and prospects of magnetorheological materials, recognizing their significant contributions to the field. Subsequently, MR flexible grippers are categorized into three types: those with viscosity/stiffness variation capabilities, magnetic actuation systems, and adhesion mechanisms. Each category is comprehensively analyzed, specifying its unique features, advantages, and current cutting-edge applications. By undertaking an in-depth examination of diverse flexible robotic gripper types and the characteristics and application scenarios of MR materials, this paper offers a valuable reference for fellow researchers. As a result, it facilitates further advancements in this field and contributes to the provision of efficient gripping solutions for industrial automation.

Design and Experiment of Compound Transplanter for Sweet Potato Seedling Belt

To address the issues of high labor intensity, excessive manpower requirements, low planting spacing qualification rates, low planting depth qualification rates, and low operational efficiency associated with sweet potato transplanting, a sweet potato seedling belt transplanter has been designed. This machine can perform multiple processes: precision tillage and ridge shaping, orderly seedling feeding from rolls, the efficient separation of seedlings from the belt, flexible gripping and shaping, precise soil covering and the mechanism of exposing seedling tips. A three-factor, three-level orthogonal test was carried out using the forward speed of the machine, the pitch of the screw belt and the rotational speed of the screw as the influencing factors of the performance test, and the qualified rate of planting spacing and the qualified rate of planting depth as the evaluation indexes. The test results indicated that the significance order of the factors affecting the qualification rate for planting spacing with the optimal combination of factors was as follows: a forward speed of 0.3 m·s−1, a ribbon spacing of 60 mm, and a screw speed of 160 rpm. Field trials confirmed that under optimal conditions, the average qualification rate for planting spacing was 90.37%, meeting relevant technical standards and agronomic requirements.

Magnetorheological and magnetic actuation behaviour of solvent cast 4D printed styrene-ethylene-butylene-styrene block copolymer based magnetorheological elastomeric materials

In this work styrene-ethylene-butylene-styrene (SEBS) block copolymer based smart magnetorheological elastomeric (MREs) materials have been additively manufactured using solvent-cast 4D Printing (SC-4DP) technique. The effect of carbonyl iron powder (CIP) content on the particle distribution, particle–matrix adhesion, surface and layer morphology of the 4D Printed MRE sample was investigated. CIP particles were observed to be well embedded and dispersed up to 60 wt% content. However, at higher CIP content the tendency of the particles to agglomerate increased significantly. Furthermore, samples with CIP content ≥70 wt% showed poor particle–matrix adhesion and possessed inter-layer coalescence defects. Investigations were also performed to evaluate the magnetic properties of MREs at room temperature. Magnetorheological behaviour was studied to evaluate the effect of varying magnetic field on dynamic viscoelastic properties. Magnetorheological effect increased from ∼79 % to ∼211 % with an increase in CIP content. However, the particle–matrix adhesion also significantly affected the magnetorheological effect for higher CIP content samples. Magnetic actuation capability of flexible MRE samples was evaluated for gripper-based application. SC-4D Printed flexible grippers were able to successfully grip, lift, and drop both the soft deformable and rigid freeform profile objects in different media (air and sodium hydroxide solution) suggesting suitability for remotely actuated gripper-based applications.

Wireless driven and self-sensing flexible gripper based on piezoelectric elastomer/high-entropy alloy magnetoelectric composite

The mechanical gripper shows significant importance as an alternative to manual work, but presents certain limitations in its gas or electric power with complex wire connection, presents limited available area and loud working noise, and lacks sensing function for feedback to the environment. In the present work, a novel magnetically driven and self-sensing flexible gripper was prepared based on piezoelectric elastomer and high-entropy alloy composite. The high-entropy alloy is prepared as FeCoNi(AlGa)0.5 to realize high permeability, while the piezoelectric elastomer is synthesized with superior elasticity and low modulus. The incorporation of FeCoNi(AlGa)0.5 into the piezoelectric elastomer exhibits high flexibility, magnetostriction performances and piezoelectric responses, reaching maximum strain of 1534.5 %, maximum magnetostrictive coefficient of 320 ppm and maximum piezoelectric response of 0.28 V/N. Meanwhile, the flexible gripper achieves synchronous wireless driven gripping function with a maximum lifting ratio to dead load over 41.38, and self-sensing function of target physical size with accuracy over 95 %. The flexible gripper shows maximum work power as low as 5 W. Thus, the magnetically driven and self-sensing flexible gripper shows great potential in intelligent industrial equipment.

Development of an Adaptive Force Control Strategy for Soft Robotic Gripping

Using soft materials in robotic mechanisms has become a common solution to overcome many challenges associated with the rigid bodies frequently used in robotics. Compliant mechanisms allow the robot to adapt to objects and perform a broader range of tasks, unlike rigid bodies that are generally designed for specific applications. However, soft robotics presents its own set of challenges in both design and implementation, particularly in sensing and control. These challenges are abundant when dealing with the force control problem of a compliant gripping mechanism. The ability to effectively regulate the applied force of a gripper is a critical task in many control operations, as it allows the precise manipulation of objects, which drives the need for enhanced force control strategies for soft or flexible grippers. Standard sensing techniques, such as motor current monitoring and strain-based sensors, add complexities and uncertainties when establishing mathematical models of soft grippers to the required gripping forces. In addition, the soft gripper creates a complex non-linear system, compounded by adding an adhesive-type sensor. This work develops a unique visual force sensor trained on synthetic data generated using finite element analysis (FEA) and implemented by integrating a non-linear model reference adaptive controller (MRAC) to control gripping force on a fixed 6-DOF robot. The robot can be placed on a mobile platform to perform various tasks. The virtual FEA sensor and controller, combined, are termed virtual reference adaptive control (VRAC). The VRAC was compared to other methods and achieved comparable control sensing and control performance while reducing the complexity of the sensor requirements and its integration. The VRAC strategy effectively controlled the gripping force by driving the dynamics to match the desired performance after a limited amount of training cycles. The controller proposed in this work was designed to be generally applicable to most objects that the gripper will interact with and easily adaptable to a wide variety of soft grippers.

Design of Adaptive Grippers for Fruit-Picking Robots Considering Contact Behavior

Adaptability to unstructured objects and the avoidance of target damage are critical challenges for flexible grippers in fruit-picking robots. Most existing flexible grippers have many problems in terms of control complexity, stability and cost. This paper proposes a flexible finger design method that considers contact behavior. The new approach incorporates topological design of contact targets and introduces contact stress constraints to directly obtain a flexible finger structure with low contact stress and good adaptability. The study explores the effects of design parameters, including virtual spring stiffness, volume fraction, design domain size, and discretization, on the outcomes of the flexible finger topology optimization. Two flexible finger structures were selected for comparative analysis. The experimental results verified the effectiveness of the design method and the maximum contact stress was reduced by about 70%. An adaptive two-finger gripper was developed. This design allows the gripper to achieve damage-free grasping without additional sensors and control systems. The adaptive and contact performances of the grippers with different driving modes were analyzed. Practical grasping tests were also performed, including evaluation of adaptive performance, stability, and maximum grasping weight. The results indicate that gripper 2 with flexible finger 2 excelled in contact stress and adaptive wrapping, making it well-suited for grasping unstructured and fragile objects. This paper provides valuable insights for the design and application of flexible grippers for picking robots, offering a promising solution to enhance adaptability while minimizing target damage.

A bio-inspired strategy inspired by an elephant trunk to grip granules

Abstract The utilization of granular materials for transportation purposes has the potential to mitigate superfluous expenditures associated with the transportation process. Nevertheless, granular materials exhibit distinct flowability characteristics under specific circumstances, which can lead to challenges such as instability maintenance, intricate grasping tactics, and reduced efficiency throughout the grasping process. Hence, the grasping pattern of the trunk of the African elephant (Loxodonta Africana) was observed. Drawing inspiration from the aforementioned concept, this paper put forth a compelling approach centered around an air-powered flexible gripper platform comprising four distinct gripping stages. Our objective is to explore the correlation between the quantity of items and the supplementary pressure required to achieve successful gripping, while considering variations in object dimensions. This study has the potential to provide novel insights for enhancing the efficacy of granular material transportation through improved gripping mechanisms.

Automated handling of biological objects with a flexible gripper for biodiversity research

Automated handling of biological objects with a flexible gripper for biodiversity research

Visualized Sensing‐Integrated Multi‐Responsive Soft Actuator for On‐Demand Robotic Manipulation

AbstractResearch on small‐scale soft robots has emerged in recent years, and various soft actuators have been developed to implement various actions. Nevertheless, realizing self‐sensing alongside environmental sensing capabilities remains a challenge, largely due to the constraints imposed by compact dimensions and the limited load‐bearing capacity intrinsic to these robots. In this study, an innovative approach is introduced through the development of a visualized sensing integrated soft actuator, which harnesses the actuator's color as a straightforward and real‐time sensing medium. Additionally, a multi‐responsive actuation mechanism is adopted in which the actuator responds concurrently to both electric and magnetic fields. To exemplify the efficacy of this concept, the actuators are engineered as flexible soft grippers, thereby accommodating functions encompassing grasping and transporting. Relying on the color distribution manifested by the actuator, the actuator's self‐sensing ability alongside its capacity to discern object temperatures is demonstrated. Such a soft actuator provides new perspectives in the realm of soft robotics, showing great potential in diverse robotic applications.

Bioinspired flexible gripper for vacuum non-cooperative target capture

With the development of space exploration activities, the proliferation of non-cooperative targets in space, such as defunct satellites and space debris, has made the development of efficient and reliable non-cooperative target capture technologies in space a priority for space exploration. In this paper, a flexible gripper inspired by the dermo-muscular sac found in flatworms is presented to address the challenges of non-cooperative target capture in the vacuum environment of space. The gripper design leverages magnetorheological fluid and a magnetic field to enable adjustable stiffness, facilitating the effective grasping of delicate target objects while ensuring a stable connection post-capture. Extensive tests demonstrate the strong potential of the gripper for space applications, showcasing its ability to adjust pre-grip contact force and increase gripping force by adjusting indentation depth. The simplicity of the design contributes to ease of manufacturing, making it a promising tool for future space missions.

A Flexible Double-Sided Curvature Sensor Array for Use in Soft Robotics.

This paper describes the design, fabrication, integration, characterization, and demonstration of a novel flexible double-sided curvature sensor array for use in soft robotics. The paper explores the performance and potential applications of a piezoresistive sensor array consisting of four gold strain gauges on a flexible polyimide (PI) substrate arranged in a Wheatstone bridge configuration. Multiple sensor strips were arranged like the fingers of a hand. Integrating Shape Memory Alloy (SMA) foils alongside the fingers was explored to mimic a human hand-gripping motion controlled with temperature, while curvature sensor array strips measure the resulting finger shapes. Moreover, object sensing in a flexible granular material gripper was demonstrated. The sensors were embedded within Polydimethylsiloxane (PDMS) to enhance their tactile feel and adhesive properties. The findings of this study are promising for future applications, particularly in robotics and prosthetics, as the ability to accurately mimic human hand movements and reconstruct sensor surfaces paves the way for robotic hand functionality.