Oxide Films Research Articles

Effect of Zr addition on the corrosion resistance of Ti-Mo alloy in the H2O2-containing inflammatory environment

Reactive oxygen species (ROS), produced by immune cells during inflammatory reaction, are known to promote corrosion of standard biomedical materials such as CP-Ti and Ti-6Al-4V. Electrochemical corrosion in the ROS environment can be further accelerated in the vicinity of fretting regions, where titanium can be polarized towards negative potentials. This study considers both of these aspects and presents corrosion analysis under complex inflammatory conditions for Ti-Mo and Ti-Mo-Zr alloys, which offer exceptional strain-hardening behavior and ductility. Combining electrochemical impedance spectroscopy (EIS) and atomic emission spectroelectrochemistry (AESEC) allowed us to understand the origin of ROS-induced corrosion. At free corrosion conditions, Zr was found to suppress oxide layer growth without any significant effect on the dissolution process. On the other hand, Zr suppressed dissolution rate under cathodic potentials. Although applying cathodic potential resulted in a rapid increase of dissolution rate, cross-section transmission electron microscopy (TEM) analysis did not reveal significant influence of the short cathodic polarization on the oxide film growth during further prolonged exposure at free corrosion conditions.

Effect of ultrasonic field on the friction and oxidation characteristics of FeCrAl coatings

FeCrAl coatings were applied to the surface of F/M steel using ultrasonic vibration-assisted laser cladding (UVALC) technique. The introduction of an ultrasonic field refined the microstructure of the FeCrAl coating, enhancing its microhardness and the integrity of the oxide film at elevated temperatures. The increased hardness led to a shift in the wear mechanism from oxidation wear to abrasive wear. In high-temperature conditions, a finer microstructure of the coating resulted in a denser oxide layer, improving the tribological properties and oxidation resistance of the coating. Furthermore, high-temperature oxidation analysis revealed that the predominant oxides formed were Fe2O3 and Cr2O3.

Nitrogen doping of cuprous oxide films: A surface science perspective

Nitrogen doping of Cu2O films grown on Au(111) and Pt(111) supports was explored by a variety of surface-science techniques, including electron-diffraction, X-ray photoelectron-spectroscopy (XPS), scanning tunneling microscopy and photoluminescence spectroscopy (PL). The films were prepared by Cu vapor deposition and high-pressure oxidation at 50 mbar O2. Nitrogen was inserted by adding N2 to the reactive gas or via sputter doping. Only the latter resulted in a clear N1s signal in XPS, compatible with the insertion of N-atoms at O substitutional sites. The N-doping caused an overall degradation of the oxide lattice and suppressed the formation of the (√3×√3)R30° surface reconstruction observed on pristine Cu2O(111). Moreover, the oxide Fermi level shifted from the valence-band top into the band gap, indicative for a reduced p-type conductivity of the sample upon doping. The N-dopants featured low thermal stability and largely desorbed at around 500 K, leaving behind a pronounced 850 nm PL peak due to O vacancy emission. Our findings indicate that the N-atoms initially occupy O substitutional sites but get removed easily at moderate temperature, casting doubts whether N-doping is a suitable pathway to improve the conductance and luminescence behavior of Cu2O.

First-principles study on the failure and doping strengthening mechanisms at the interface of high-alumina ferritic heat-resistant steel/oxide film

This study employs first-principles calculations based on density functional theory to explore the failure mechanisms and enhancement strategies for the interface between high-aluminum ferritic heat-resistant steel and oxide film (α-Fe/Al₂O₃ interface). Establishing an interface model at the lowest-energy densely packed plane and performing tensile tests determined that fracture behavior manifests as ductile fracture at the interface. Further analysis of the charge density and differential charge density maps for various doped models confirmed the feasibility of strengthening the α-Fe/Al₂O₃ interface structure through alloy element doping. The results demonstrate that effective dopant elements (such as V, Mn, and Mo) can induce more electrons to transfer to the interface, increase electron concentration, and alter the chemical bonding nature of the interface, thereby significantly enhancing its bonding performance. This study proposes a method to enhance the interface of high-aluminum ferritic heat-resistant steel through doping, providing a theoretical foundation for further research on similar heat-resistant steel surfaces with Al₂O₃ films.

Surface finishing of 3D-printed Ti–6Al–4 V alloy by electrolyte plasma polishing: Process optimization and microstructure

The electrolyte plasma polishing (EPP) technology is proposed to remove the unmelted powder particles and oxide film for high-quality surface finishing of 3D-printed Ti–6Al–4 V alloy. An orthogonal experiment is conducted to investigate multiple factors that contribute to the surface quality of the alloy during the polishing process. The optimal parameters determined for the EPP process are a voltage of 300 V, a polishing time of 12 min, a polishing depth of 12 cm, and a temperature of 75 °C. Based on the extent of the effect, the factors influencing surface roughness were ranked: voltage > time > depth > temperature. The surface crest and trough area of the alloy is substantially reduced after polishing, while the average roughness experienced a reduction of 76 %. The improvement in surface quality is attributed to the corrosion of the oxide layer by F ions in the electrolytic solution, and the melting of surface protrusions due to the impact of high-energy electrons under high-temperature and high-pressure conditions during plasma discharge. Additionally, the surface hardness of the material decreases slightly, but its corrosion resistance and hydrophobicity are enhanced, and the calibration rate of the EBSD sample can reach 92.51 %, demonstrating that it is an excellent surface finishing technique. Hence, EPP is a promising approach for smoothening 3D-printed metals, especially for alloy parts with complex geometry and porous structure.

Influence of the oxidizing technique on the biocompatible and corrosion properties of Ti6Al4V in a physiological environment

This work aims to evaluate the corrosion and biocompatibility properties of oxide films generated on Ti6Al4V alloys using both traditional and novel methods. Oxide films were generated by anodization and plasma treatment to achieve a blue surface finish. The oxide films were then characterized and compared to a native film formed on the Ti6Al4V.Electrochemical tests, incorporating potentiodynamic tests and electrochemical impedance spectroscopy, were employed to define the electrochemical resistance of oxides in an environment simulating biological exposure. In vitro tests were conducted to study ion release and biocompatible properties over a 6-week period of exposure to a 0.9 wt% NaCl solution, at body temperature. Various spectroscopic techniques, including ToF-SIMS, XRD, and Raman analysis, were used to study the structure and chemistry of the oxide films. The sub-surface layer was analysed by microstructural investigation.The type of oxidation was found to have a key influence on the oxide composition, especially with respect to the depth distribution of the individual alloy elements through the oxide film. The oxidation process determines which of the alloying elements are released into the environment, as a result of the corrosion reactions.

Influence of micro-arc oxidation on the microstructure and dielectric properties of anodic aluminum oxide

To improve the dielectric performance of the anodic alumina film used in aluminum electrolytic capacitors, this study comparatively investigated the microstructure and dielectric properties of anodic aluminum oxide obtained through micro-arc oxidation (MAO) and conventional anodic oxidation (CAO). It is found that from the perspective of microstructure, the internal structure of the MAO treated oxide film has more and larger pores than that of CAO. This was attributed to the generation and overflow of numerous oxygen bubbles from within the oxide film at the locations where plasma sparks occurred during the process, thus forming larger pores. Regarding dielectric properties, the leakage current of the oxide film after MAO treatment was significantly reduced compared to CAO, with reductions of 58%, 56%, 64%, and 74% for the tested electrolytes Y1–Y4, respectively.

Effect of current on the tribological behavior of Cu-Fe-P immiscible alloy produced by laser powder bed fusion

Cu-based immiscible alloys have significant potential application value in the field of electrical contacts. This study investigated the tribological behavior of Cu-Fe-P immiscible alloys produced via laser powder bed fusion (LPBF) under current-carrying conditions. The alloys consist of softer ε-Cu phase and harder Fe-rich phases. The Fe-rich phase acts as a protective reinforcement during current-carrying friction and wear tests, improving the wear resistance of the alloy. With the increasing current, the coefficient of friction initially rose and then decreased, whereas the wear rate showed a gradual increase. At low currents (0, 2, 3 and 5 A), mechanical wear predominantly governs the wear mechanism. As the current increases, the mechanical wear gradually transitions from adhesive wear to abrasive wear, accompanied by weak oxidative wear. At higher currents (7 A and 10 A), the wear mechanism is dominated by arc erosion wear and oxidative wear. Notably, when the current exceeded 2 A, an oxide film consisting of CuO, Fe2O3, and Fe3O4 formed, enhancing the frictional properties of the alloy. Once the current surpassed 5 A, the arc discharge occurred at high currents, forming molten phases and arc erosion pits on the worn surface of the Cu-Fe-P immiscible alloy.

Optimizing Graphene Oxide Film Quality: The Role of Solvent and Deposition Technique

Optimizing Graphene Oxide Film Quality: The Role of Solvent and Deposition Technique

Evaluation of imidazole blocking layers for perovskite stability

The prevention of AgI formation is critical for ensuring long term stability of perovskite solar cells. While sputtered metal oxide films are known for uniform dense film formation, solution phase nanoparticle coatings of metal oxides are prone to pinholes through which free iodide can migrate leading to AgI formation at the back contact. Iodide migration can be prevented through the addition of passivator or blocking layers at the perovskite/charge transport or charge transport/Ag interfaces. In this paper we evaluated a series of imidazoles as interfacial layers to prevent iodide migration from the perovskite to the Ag back contact through solution phase deposited Y:SnO2. We identified structural features of the imidazoles that contribute to an effective blocking layer. Specifically, it was found that imidazoles with conjugated planer systems and hydrogen bonding heteroatoms were able to prevent ion migration while retaining device performance. Of the materials evaluated 4-(Imidazol-1-yl)phenol had the best performance with a 60 % increase in stability verse the control under illumination at short circuit conditions.

Giant Decrease in Interfacial Energy of Liquid Metals by Native Oxides.

Native oxides form on the surface of many metals. Here, using gallium-based liquid metal alloys, Johnson-Kendall-Roberts (JKR) measurements are employed to show that native oxide dramatically lower the tension of the metal interface from 724 to 10 mNm-1. Like conventional surfactants, the oxide has asymmetry between the composition of its internal and external interfaces. Yet, in comparison to conventional surfactants, oxides are an order of magnitude more effective at lowering tension and do not need to be added externally to the liquid (i.e., oxides form naturally on metals). This surfactant-like asymmetry explains the adhesion of oxide-coated metals to surfaces. The resulting low interfacial energy between the metal and the interior of the oxide helps stabilize non-spherical liquid metal structures. In addition, at small enough macroscopic contact angles, the finite tension of the liquid within the oxide can drive fluid instabilities that are useful for separating the oxide from the metal to form oxide-encased bubbles or deposit thin oxide films (1-5nm) on surfaces. Since oxides form on many metals, this work can have implications for a wide range of metals and metal oxides in addition to explaining the physical behavior of liquid metal.

Accelerated failure behavior of Zr702 in boiling nitric acid solutions under constant stress loading

The constant stress tensile deformation behavior of commercial Zr702, used in spent fuel reprocessing industry, was investigated in 108 °C/200 MPa nitric acid solutions and non-corrosive silicone oil. Microscopic characterization of surface as well as cross-section of deformed Zr702 was carried out. In silicone oil, there were minimal cracks observed on the sample's surface. However, a significant number of cracks appeared on the sample's surface in nitric acid solutions. In nitric acid solutions, at the interface between the oxide layer and the matrix, cracks occurred, extended, the oxide film fractured, cracks further expanded, and the stress concentration at the cracks tip led to the formation of new cracks. This cyclic process resulted in the strength of the material decreasing and accelerated failure.

Robust Metal Oxide Adhesion Layers for Cellulose Nanofiber-Based QCM Sensors.

Here, we demonstrate the significant role of robust metal oxide adhesion layers on the cellulose nanofiber (CNF)-based quartz crystal microbalance (QCM) humidity sensor characteristics including sensitivity and stability. In this study, we deposited various metal oxide films (NiO, TiO2, ZnO, and WO3) onto QCM Au electrodes as adhesion layers before drop-casting CNF dispersion water. These metal oxide adhesion layers significantly enhanced the stability of CNF films on QCM sensors even in a high-humidity environment where a conventional adhesion layer (polyethylenimine) for CNF could not maintain stable adhesion. There was a significant difference between different metal oxide layers in the QCM data for humidity sensing. We found a negative correlation between the QCM sensitivity and the water wettability of metal oxide surfaces. Morphology analysis of the deposited CNF films revealed that the center-concentrated CNF microstructures on the metal oxide adhesion layers rigorously explained the observed negative correlation between the sensitivity and the wettability of metal oxide surfaces. This trend was further confirmed by gradually changing the hydrophobicity of the NiO adhesion surfaces. Thus, the proposed strategy using robust metal oxide adhesion layers will be a foundation for further development of various CNF-based QCM gas sensors.

Exceptional elevated-temperature properties of a Laves phase-strengthened CoNiCrFe high-entropy alloy

This work reported a Laves phase-strengthened high-entropy alloy, featured by high-density Laves phase particles uniformly distributed within a face-centered cubic matrix. The pinning effect from these fine Laves phase particles on matrix grain growth and dislocation gliding results in extraordinary microstructure stability and mechanical properties. Additionally, the alloy demonstrates superior oxidation resistance, attributed to the formation of a Cr/Si-rich oxide film and beneficial effects from the Laves phase.

Influence of Low-Energy High-Current Electron Beam Exposure on the Phase Composition and Corrosion Resistance of the AM60 Magnesium Alloy

The surface of an AM60 (Al – 5.5, Zn – 0.2, Cu – 0.009, Fe – 0.005, Si – 0.1; Ni – 0.002, Mn – 0.3 wt.%, Mg – the rest) magnesium alloy was exposed to a low-energy high-current electron beam. After the irradiation, the content of the β-phase (Mg17Al12) decreases and the aluminum content increases in the alloy surface layer. After the exposure to the electron beam, the corrosion resistance of the alloy in a 1-molar NaCl solution increases significantly compared to the initial state. The physical reason for the increase in the alloy corrosion resistance after exposure to the electron beam is the higher corrosion resistance of the oxide film formed on the alloy surface due to the increased aluminum content.

Design of Optically Transparent Coded Metamaterial Based on an Indium Tin Oxide Film Using Deep Learning for Radar Cross-Section Reduction

Design of Optically Transparent Coded Metamaterial Based on an Indium Tin Oxide Film Using Deep Learning for Radar Cross-Section Reduction

On-demand performance optimization of AlGaN/GaN high electron mobility transistors using stoichiometric variation of dielectric alloy AlxTayO

The current research investigates the potential advantages of optimally combining wide bandgap Al2O3 with high dielectric constant (high-κ) Ta2O5 for gate dielectric applications. Various compositions of 10 nm AlxTayO oxide films are grown on the Al0.3Ga0.7N/GaN heterostructure by co-sputtering Al and Ta metals, followed by thermal oxidation at 500 °C. The average root-mean-square roughness of the grown oxide films is ∼1.2–1.4 nm compared to 0.4 nm for as-deposited metal. X-ray photoelectron spectroscopy and transmission electron microscopyconfirm the formation and thickness of the grown oxide films. The bandgap (Eg) of the oxide films calculated from O1s electron energy loss spectra show a linear increase from 4.85 eV for pure Ta2O5 to 6.4 eV for pure Al2O3. The dielectric constant (εox) calculated from capacitance–voltage (CG−VG) measurements decreases linearly from 25.7 for Ta2O5 to 7.9 for Al2O3. The interface trap density (Dit) is estimated from the frequency dispersion of capacitance–voltage (CG−VG) characteristics. The DC and radio frequency (RF) characteristics of AlxTayO/Al0.3Ga0.7N/GaN high electron mobility transistor (HEMT) devices are measured and compared with the Schottky HEMT devices (without any gate oxide). Compared to Schottky HEMT devices, AlxTayO/Al0.3Ga0.7N/GaN HEMT devices show superior DC characteristics, which helps us achieve maximum RF output power. Furthermore, the OFF-state measurements show that the AlxTayO/Al0.3Ga0.7N/GaN HEMT devices can sustain higher source-to-drain voltages, from a minimum of 88 V on pure Ta2O5 metal-oxide-semiconductor (MOS)-HEMTs to a maximum of 138 V on pure Al2O3 MOS-HEMTs before the dielectric breakdown happens, compared to a 57 V breakdown voltage on Schottky HEMT devices. An oxide variation of AlxTayO, with Al composition ratio of 0.34, shows an exceptional ION/IOFF ratio of 4 × 1011, a gate leakage current of 8 × 10−12 A/mm, a near-ideal subthreshold slope of 63.8 mV/dec, and the unity current gain frequency (fT) of 25.6 GHz.

Compositional Optimization of Sputtered SnO2/ZnO Films for High Coloration Efficiency

We performed an electrochromic investigation to optimize the composition of reactive magnetron-sputtered mixed layers of zinc oxide and tin oxide (ZnO-SnO2). Deposition experiments were conducted as a combinatorial material synthesis approach. The binary system for the samples of SnO2-ZnO represented the full composition range. The coloration efficiency (CE) was determined for the mixed oxide films with the simultaneous measurement of layer transmittance, in a conventional three-electrode configuration, and an electric current was applied by using organic propylene carbonate electrolyte cells. The optical parameters and composition were measured and mapped by using spectroscopic ellipsometry (SE). Scanning Electron Microscopy (SEM) and Energy-Dispersive X-ray Spectroscopy (EDS) measurements were carried out to check the SE results, for (TiO2-SnO2). Pure metal targets were placed separately from each other, and the indium–tin-oxide (ITO)-covered glass samples and Si-probes on a glass holder were moved under the two separated targets (Zn and Sn) in a reactive argon–oxygen (Ar-O2) gas mixture. This combinatorial process ensured that all the compositions (from 0 to 100%) were achieved in the same sputtering chamber after one sputtering preparation cycle. The CE data evaluated from the electro-optical measurements plotted against the composition displayed a characteristic maximum at around 29% ZnO. The accuracy of our combinatorial approach was 5%.

Transformation Dynamics of Nanosized Bi Films into Semiconductor Films of Bismuth Oxide in the Cold Plasma Device

This work proposes an original method that reveals the transformation dynamics of nanosized Bi films into semiconductor films of bismuth oxide (Bi2O3) and the factors affecting the low‐energy cold plasma on the electro‐optical properties of Bi2O3. In the plasma microreactor with a photosensitive GaAs:Cr electrode, the transformed Bi films 400–1100 nm thick are analyzed by X‐ray diffraction to determine the crystal structure of Bi2O3 and by an electron probe microanalyzer to explore the evolution of the composition. The morphological properties of the Bi films exposed to electron–ion flow are examined by processing the scanning electron microscope images. It is found that as a result of the combined effect of photoactive illumination, charged particles, and active plasma components: 1) an absorption spectrum of a new substance is formed in the range λ = 330–1100 nm; 2) the optical width of the bandgap of the resulting substance is Eg ≈ 3 eV, which satisfactorily coincides with the width of the bandgap of Bi2O3; and 3) to overcome the potential barrier and formation of semiconducting Bi2O3 film energy is required, which is provided by the combined kinetic energy of electrons and negatively charged oxygen ions bombarding on the Bi film.

Oxidation behavior of Fe-Ni Invar alloy under high pressure: A ReaxFF molecular dynamics study

The Fe-Ni Invar alloy is often employed under extreme conditions such as high temperatures, high pressures, and corrosive environments, making it susceptible to oxidation and subsequent failure. Hence, a thorough understanding of its oxidation behavior is crucial. We performed ReaxFF-based molecular dynamics (MD) simulations to study the oxidation behaviour of Fe-Ni Invar alloy at the atomic scale under extreme conditions. The initial stage of oxidation involves the preferential adsorption and dissociation of O2, demonstrating its surface-site selectivity. The initial oxidation kinetics follows a logarithmic law, and the whole oxidation process results in dominant low-coordinated clusters configurations in the oxide film. Simultaneously, Fe atoms tend to donate more electrons to O atoms than Ni atoms. Moreover, the O2 consumption rate were found to increase with pressure and amorphous oxides formed more readily under high pressure. Our results indicate that adjusting the pressure may enhance the oxidation resistance of the Fe-Ni alloy, which is significant for the design and application of alloys in extreme conditions.