The preparation of lithium niobate films on Corning 7059 glass by rf planar magnetron sputtering in an Ar+40% O 2 mixture has been studied at 2 mtorr. Films deposited on unheated substrates became crazed by realese of a tensile stress arising from the difference between the expansion coefficient of the glass and the coating. Improvement of surface cleanliness by discharge cleaning or solvent degreasing using iso-propyl alcohol in a Soxhlet extractor enhanced the film/substrate adhesion. This prevented crazing, but the transparent films produced were still under stress. Glass surfaces cleaned sufficiently for high film adhesion had a coefficient of static friction, glass on glass, of greater than ∼0.8. A lithium niobate powder target was used because the uneven heating arising from magnetron discharge localization resulted in fracture of single crystal material. Care was taken to remove all water vapour from the discharge atmosphere uing liquid nitrogen traps, for without these the coatings produced were optically absorbing, due to oxide reduction, presumably formed by an active hydrogen reaction. The refractive index of the films, as determined from their waveguiding characteristics, was in the region of 2.10–2.20. Trial coatings grown at 380°C and above had indices in the region of 2.19; these high temperature films were also transparent but under tensile stress. The growth rates ranged from 9.5å min −1 for a substrate temperature of 380°C to 11.5 å min −1 for a substrate temperature of 470°C.
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