Brittle Films Research Articles

Artubuts unedo L. leaves extract as a potential ingredient for the production of active-films and the preservation of Oil-in-water (O/W) emulsions from oxidation

Natural antioxidants are of great interest to the food industry to prevent food from oxidation. In line with this trend, this study aimed to investigate the potential application of Arbutus unedo L. leaf extracts (AULE) for active-film production and preserving O/W emulsions against oxidation. The best-extracting conditions for the phenolic compounds and flavonoids were obtained with an ethanol:water solution at a 60:40 ratio (AULE60)(∼ 73.28 mg Gallic Acid Equivalents / 100 mL and ∼ 27.01 mg Quercetin Equivalents / 100 mL, respectively), which was characterized by arbutin, epicatechin, gallic acid and ferulic acid, and exhibited radical scavenging activity. Different alginate-films were also produced. Glycerol decreased their strength and increased their plasticizing behavior, whereas the calcium-crosslinking solution increased their rigidness. The addition of AULE60 resulted in brittle films. The immersion of these films in several food simulants showed that water and acid exhibited the highest values of released polyphenols and radical scavenging activity, in comparison to the ethanolic (20 or 50%) simulants. It was finally demonstrated that O/W emulsions with AULE60 (5 or 10%) or with the AULE60-alginate film exhibited the best oxidative stability over time. Therefore, the potential use of AULE as a natural ingredient for these applications was demonstrated.

A mathematical model for predicting the electro-mechanical behavior of biomimetic crack sensors: Effect of crack depth and gap

Various biomimetic microstructures, such as porous, cracks, wrinkles, micro-pyramids, and micro-domes, are applied to improve the sensing performance of mechanical sensors. Among them, the crack-based strain sensors are widely investigated due to high sensitivity and fast response time. To clearly describe the relationship between crack morphology and sensor sensitivity, a mathematical model is developed for investigating the performance of a poly(3,4-ethylenedioxythiophene)-silicon oxide/polydimethylsiloxane (SiOx/PDMS) based crack strain sensor. First, the displacement field of a crack tip is calculated based on the theory of fracture mechanics, and the mathematical relationship between the crack depth, crack gap, and strain is obtained. The predicted crack depth of the SiOx thin film's thicknesses in 7.91 μm (SiOx/PDMS-7.91) is 2.82 μm, with the error of 3.75% compared to the experimental result. Correspondingly, the deviation of SiOx/PDMS-7.91 is 5.74% between the predicted crack gap and the experimental data. Second, above the aforementioned crack tip characteristics, the mathematical model based on crack edges contacts probability (CECP) is used to construct the relationship between the crack tip characteristics, applied stress, and device sensitivity. The maximum predicted sensitivity can reach 3562.68 compared with the experimental data of 3800.44, and the deviation is about 6.26%. Moreover, the CECP model has good universality with the other reported crack-based strain sensors. It can be concluded that crack morphology affects the distribution and quantity of conductive paths. When the strain sensor is subjected to external forces, brittle thin films generate a certain number of bumped-like elements for microcracks. The wider and deeper crack will increase the relative resistance change and the decrease of conductive paths, resulting in a rapid increase in the sensitivity of the strain sensor.

Electrohydrodynamic Printing Grid-Structured Catalytic Layers with Excellent Bending Resistance for Flexible Al-air Batteries.

The catalytic film of a flexible Al-air battery is generally a brittle film formed by brushing a slurry onto the surface of carbon cloth. Fatigue bending can easily lead to cracking of the catalytic film and shedding of the active material. This study innovatively proposes a novel grid-structured catalytic layer prepared by electrohydrodynamic printing. Experiments have verified that, compared with traditional catalytic films, the grid-structured catalytic layer exhibits excellent bending resistance. After 10 000 fatigue bending cycles, its relative resistance is ≈1/9 that of the traditional catalytic film. The printed grid-structured catalytic layer is applied to a flexible Al-air battery, which maintains a power density retention rate as high as 92% after the same number of bending cycles. Compared to traditional catalytic films, the electrodynamically printed grid-structured catalytic layer proposed in this study demonstrates both excellent electrochemical performance and bending resistance. This advancement holds significant importance for the development and application of flexible metal-air batteries.

Enhanced O/W emulsifying properties of pea proteins via deamidation: Insights into interfacial behavior

This study examines the effects of protein glutaminase modification on the interfacial properties and emulsion stability of pea protein isolates (PPI). Emulsions were prepared using native (NPPI) and deamidated PPI (DPPI) at concentrations from 0.5 wt% to 3.6 wt%. The stability of these emulsions was evaluated by examining droplet size distribution, flocculation index, ζ-potential, and CLSM. DPPI demonstrated superior emulsifying ability and stability, requiring only 2.0 wt% to prevent flocculation compared to NPPI's 3.6 wt%. Interfacial properties, such as protein coverage, composition, thickness, tension, and rheology, were characterized. Large Amplitude Oscillatory Dilatation analysis showed minimal differences between NPPI and DPPI-stabilized interfaces at 1 wt%. However, at 3.6 wt%, NPPI interfaces demonstrated abrupt intra-cycle yielding and viscous behavior, whereas DPPI interfaces exhibited gradual softening and a higher maximum linear strain. Additionally, DPPI showed higher interfacial protein coverage and lower interfacial tension. NPPI formed dense, brittle films prone to rupture under dynamic deformation, leading to poor stability. Deamidation of PPI unfolded the protein structure, exposing hydrophobic groups and increasing carboxyl groups, which reduced aggregation. This resulted in a uniform, extensible, and elastic interfacial film resistant to large deformations. Thus, DPPI-stabilized emulsions demonstrated superior stability, showcasing their potential for industrial applications.

Sugar/sugar alcohol with glycerol as co-plasticizers for high-content starch/PBAT blown films: from fine structure to physicochemical properties.

Glycerol is a well-known plasticizer for starch-based materials, but it easily migrates during starch retrogradation, thereby deteriorating the films' properties. We hypothesized that the performance of high-content starch/poly(butylene adipate-co-terephthalate) (PBAT) films could be enhanced by using sugar/sugar alcohol (glucose, sucrose and sorbitol) as natural, green and edible co-plasticizers with glycerol. The employment of co-plasticizers reduced the melt fluidity of the blends, established intermolecular hydrogen bonds with starch and resulted in a brittle film structure. The presence of sucrose contributed to the formation of more B-type starch crystals. Glucose and sucrose promoted the conversion of bound water to entrapped water, while sorbitol contributed to more bound water. The co-plasticizers enhanced films' thermal stability, moisture permeability (from 3.61 to 3.72 × 10-11 g m m-2 s-1 Pa-1), and oxygen barrier (from 12.84 to 8.74 × 10-13 cm3 cm cm-2 s-1 Pa-1). Glucose/glycerol co-plasticized film had the maximum tensile strength (10.12 MPa), and sucrose/glycerol co-plasticized film showed the highest Young's modulus (380.31 MPa). Sorbitol with linear structure and the lowest melting point exhibited a plasticizing capacity similar to glycerol. The molecular structure (linear or cyclic), hydroxyl group proportion and melting point of the sugar/sugar alcohol were the key factors to regulate the fine structure and properties of starch/PBAT films. © 2024 Society of Chemical Industry.

Enhancement of zein-based films for mango preservation using high-intensity ultrasound and castor oil plasticization

Zein-based films exhibit high efficiency in ethylene adsorption. However, its brittleness limits the practical applications. To address this issue, this study synergizes the plasticizing effects of high-intensity ultrasound (HIU) and castor oil (CO) to reduce the brittleness of zein-based films. The plasticizing mechanism was demonstrated through the formation of new intermolecular hydrogen bonds and electrostatic interactions, as evidenced by fourier transform infrared spectroscopy (FTIR) and zeta potential measurements. The tensile strength of 6 % CO-zein film increased eightfold. Additionally, the freshness of mangoes stored with 6 % CO-zein film significantly improved, extending their shelf life from 5 days to 15 days. Therefore, this study investigated the synergistic plasticization of zein-based films through the addition of CO, based on HIU. It also provides a theoretical basis for fruit packaging.

Spectroscopic study of wemple-didomenico empirical formula and taucs model to determine the optical band gap of dye-doped polymer based on chitosan: Common poppy dye as a novel approach to reduce the optical band gap of biopolymer

This study investigates the effect of a natural dye extracted from common poppy (Papaver rhoeas) waste flowers on the optical properties of chitosan (CS) films. The extraction of natural dyes from waste flowers can be considered a new field for research in green chemistry. CS films are flexible and biodegradable but have low optical activity and band gap, limiting their applications in optical devices. The doped CS polymer with different concentrations of Papaver rhoeas dye exhibited enhanced optical properties. Also, 30 % glycerol was added as a plasticizer to omit film brittleness. The FTIR examinations is helpful to propose a mechanism that explains the interaction of the dye with the host polymer. The UV–vis spectroscopic examination establish that the optical characteristics of the films can be modified by adjusting the dye concentration. Furthermore, optical absorption properties are described using the Tauc non-direct transition model, revealing an approximate optical band gap of 1.64 eV. This band gap defines the energy required for electron transitions, elucidating the material’s electronic characteristics. The extinction coefficient (k) and refractive index (n) of the CS-doped films’ shows a dispersion behavior at visible regions of EM radiation. The Wemple-DiDomenico single oscillator model was used to investigate the n dispersion and determine the oscillator energy equivalent to the optical band gap. Additionally, calculations have been performed on optical dielectric properties and optical conductivity. The Urbach energy was measured and used to detect the structure of the films. The findings underscore the potential applications of these natural dye-doped CS films in eco-friendly materials and optical devices.

Revealing the environmental-assisted degeneration mechanism of an Al-containing dual-phase high entropy alloy in supercritical water

A dual-phase high entropy alloy (DP-HEA) containing 7.82 wt% Al was synthesized to withstand corrosive supercritical water. The long-term corrosion and quasi-static tensile tests reveal superior resistance to such environmental-assisted degeneration. The outstanding corrosion resistance can be attributed to the high aluminum content in B2 phase, which forms a continuous Al2O3 layer for protection, while the FCC phase is selectively corroded. Under external stress, stress corrosion cracking (SCC) initiates from surface oxide and penetrates uncompact mixed Cr/Al-rich oxide in deteriorated FCC regions or corroded phase interface, though network-shaped B2 can inhibit SCC propagation, which supports the brittle film rupture model.

Green Synthesis of ZnO Nanoparticles via Ganoderma Lucidum Extract: Structural and Functional Analysis in Polymer Composites.

Metallic nanoparticles are of growing interest due to their broad applications. This study presents the green synthesis of zinc oxide (ZnO) nanoparticles (ZnNPs) using Ganoderma Lucidum mushroom extract, characterized by DLS, SEM, XRD, and FTIR spectroscopy analyses. The synthesis parameters, including extract/salt ratio and mixing time, significantly influenced nanoparticle yield, size, and polydispersity, with longer mixing times leading to larger, more varied particles. Specifically, the sizes of ZnNPs synthesized at a 1:1 extract/ZnCl2 ratio after 3 h and 24 h were 90.0 nm and 243.3 nm, with PDI values of 48.69% and 51.91%, respectively. At a 1:2 ratio, the sizes were 242.3 nm at 3 h (PDI: 43.19%) and a mixture of 1.5 nm, 117.4 nm, and 647.9 nm at 24 h (PDI: 2.72%, 10.97%, and 12.43%). Polymer films incorporating PVA, chitosan, and ZnNPs were analyzed for their morphological, spectroscopic, and mechanical properties. Chitosan reduced tensile strength and elongation due to its brittleness, while ZnNPs further increased film brittleness and structural degradation. A comparison of the tensile strength of films A and C revealed that the addition of chitosan to the PVA film resulted in an approximately 10.71% decrease in tensile strength. Similarly, the analysis of films B1 and B2 showed that the tensile strength of the B2 film decreased by 10.53%. Swelling tests showed that ZnNPs initially enhanced swelling, but excessive amounts led to reduced capacity due to aggregation. This pioneering study demonstrates the potential of Ganoderma Lucidum extract in nanoparticle synthesis and provides foundational insights for future research, especially in wound dressing applications.

Evolution of the crack patterns in nanostructured films with subsequent wetting and drying cycles

Crack patterns in coatings present various morphologies as a signature of the matter to external stresses. Brittle films generally show a network of connected cracks due to a hierarchical formation process. On the contrary, non-sequential crack growth leads to a different morphology with few junctions. The present work focuses on the evolution of both crack networks under the effect of repeated stresses. The experimental work is performed through porous thin films over subsequent wetting and drying processes. The non-connected network of cracks is investigated through nanostructured films exhibiting compliant and elastic properties. Over repeated stresses, this crack network evolves until it reaches stabilization. The stabilization appears when the cracks stop growing and a shielding effect occurs. This behaviour is compared with a more classical connected network of cracks that do not evolve in the plane under the effect of repeated processes.

Thermoresponsive blends formed by poly(N‐vinylcaprolactam) and thermoplastic polyurethane

AbstractPoly(N‐vinylcaprolactam) (PNVCL) is a thermoresponsive polymer, which presents a transition from hydrophilic to hydrophobic behavior close to the physiological temperature, being promising for biomedical applications. However, the production of finished products with PNVCL is difficult due to its high mechanical fragility in the solid state. In the present work, in order to prepare a thermoresponsive film with good mechanical properties, a blend of PNVCL with thermoplastic polyurethane (TPU) was prepared. Three compositions of PNVCL/TPU were studied with mass proportions of 90/10, 70/30, and 50/50, respectively. The films were flexible, miscible and presented different thermoresponsive behaviors, with changing from transparent to opaque varying from 31 to 40°C. Contact angle analysis showed significant changes in the hydrophilicity of the films' surfaces with temperature variation. Moreover, it was possible to induce a change in solid films from transparent to opaque by varying the temperature and verify the reversibility of this change. In addition, tensile tests were carried out, which proved, for PNVCL/TPU blends, the reduction of film brittleness with TPU increase. To the best of our knowledge, it is the first work that presents thermoresponsive properties of solid films formed by a blend of PNVCL and TPU.

All‐Cellulose‐Based Flexible Photonic Films

AbstractCellulose nanocrystals (CNCs) are environmentally friendly building blocks used in the preparation of chiral nematic iridescent films through evaporation‐induced self‐assembly. However, the brittleness of CNC films limits their versatility, especially in applications that require mechanical flexibility. In this study, it is innovatively engineered flexible colored CNC films entirely composed of cellulose by introducing cross‐linked chemically modified cellulose nanofibers (CNFs) as a supporting network. By reducing the surface charge content of CNFs and anchoring them in a network, the disruption to the self‐assembly process of CNCs caused by CNFs is minimized. This effectively preserves the structural colors of CNCs films. Furthermore, the CNFs network enhances the tensile strength and elongation of these all‐cellulose composite films, enabling them to be folded with excellent flexibility while still maintaining a high Young's modulus. Vibrant red, green, and blue‐colored all‐cellulose photonic films can also be achieved by simply adjusting the sonication energy input on the suspension of CNCs. The all‐cellulose‐based flexible films have the potential to be applied as an eco‐friendly and sustainable photonic material when flexibility is essential, for instance, in applications like flexible sensors, anti‐counterfeit labels, or foldable display components.

Preparation of brittle ITO microstructures using Laser-Induced forward transfer technology

The performance of transparent conductive microstructures plays a significant role in determining the device efficiency. The fabrication of ITO microstructures on the flexible optoelectronic devices remains challenging because of the high-temperature processing requirements and brittleness of the ceramic material. This paper highlights a three-dimensional microfabrication technique that combines sacrificial layer etching and laser-induced transfer. By studying the donor material thickness and the laser energy density, control of the sacrificial layer transfer thrust was achieved to yield an optimal microstructure performance. Different shapes of ITO transparent conductive microstructures were fabricated on polydimethylsiloxane (PDMS) surfaces, demonstrating structural integrity, visible light transmittances > 90 %, and resistivities of ≤ 8 × 10−4 Ω·cm. Finite element analysis was employed to simulate the impact transfer of the donor material onto the receiving substrate, thereby elucidating the energy-absorbing protective role of the flexible PDMS layer. Effective control of the transfer force was identified as a crucial factor in achieving the successful transfer of brittle films. This high-precision and rapid array processing approach meets the demands of automated batch manufacturing, indicating its potential for use in patterned processing on flexible substrates, as an alternative to lithographic techniques. This technique could be applied in the preparation of electronic skins and flexible devices. Additionally, for the first time, a 3 × 3 pixel resistive array sensor was integrated on a Ag nanowires/PDMS surface, demonstrating array pressure-sensing capabilities at pressures of 0–80 kPa. This study represents a significant step towards the development of multifunctional flexible optoelectronic devices.

Fabrication and characterization of monocrystalline-based composite Pb(Zr, Ti)O3 thin film patterned with a polycrystalline crack stopper structure

This paper presents a novel form of Pb(Zr,Ti)O3 (PZT) thin film with a structure in which monocrystalline (Mono) PZT is sectioned with narrow mesh-like polycrystalline (Poly) PZT. The motivation is to overcome the inherent brittleness of piezoelectric Mono thin films. The design assumes that the Poly pattern will stop crack propagation within the Mono area. As a proof of concept, a Mono-Poly PZT composite thin film with a 20 μm-pitch and 2 μm-wide Poly pattern was sputter-deposited on a patterned underlayer on a Si substrate. Its piezoelectric properties were close to those of pure Mono PZT thin films, while its dielectric constant was significantly lower than those of pure Poly PZT thin films. Indentation tests confirmed the Poly patterns effectively stops crack propagation, which is likely to improve the mechanical durability of the overall film.

Conformal Low‐Temperature Molecular Layer Deposited Coatings as Interface Modifications to Support Ceramic Protective Films on Macroscopic Flexible Devices

Flexible devices often need a protective coating when operating in harmful environments, ranging from mild ambient conditions to a biologically active environment of the human body. The flexibility poses a problem for traditional encapsulation solutions, as those make the device bulky and limit functionality by applying an external casing. Alternatively, fully conformal encapsulation of a device of arbitrary shape can be realized with thin‐film encapsulation (TFE) without altering device dimensions. Yet, TFE is susceptible to fail under mechanical stresses, especially when a hard ceramic coating is applied on a polymer. Reliability of TFE can be enhanced by altering the elasticity of the hard and brittle thin films, by adding softer layers in between sample and barrier. Herein, molecular layer deposited (MLD) metal‐linked trioxysilylheptanoate (M‐TOSH) films are studied for coating of large devices to conformally and uniformly tune the interface between polymer and atomic‐layer‐deposited protective film. The results show that M‐TOSH process scales to large chambers; parameter optimization leads to superior film quality and lowers elastic modulus. Conformality, tested with home‐built macroscopic test device, finds the process suitable for 3D parts. Final testing reveals that ten cycles of MLD interlayer double the crack‐onset‐strain from 0.26% to 0.51%.

Facile Preparation of Gold Nanoparticles Silica Composite Film Embedded in Anodized Aluminium Oxide-Glass Substrate

Thin film based on gold nanoparticles or AuNPs is typically used as catalyst in the industrial processes due to their high stability and good reusability. In this work, a thin AuNPs-silica composite film was fabricated firstly from sol-gel method by mixing gold pyrazolate complex to a medium comprised of ethanol, deionized water, and hydrochloric acid followed by addition of tetrabutyl orthosilicate as silica source. Next, 70 microliters of the sol-gel solution were spin-coated on several type of substrates such as glass, anodized aluminium oxide or AAO, and combination of both to yield gold complex-silica composite film. It was found that gold complex-silica composite film fabricated on combination of both AAO-glass substrate gave the best quality based on its surface thickness, layer uniformity and film brittleness. Later, the film was selected and subjected to thermal hydrogen reduction at 210 degrees Celsius for 2 hours to facilitate the formation of gold nanoparticles to give AuNPs-silica in AAO-glass film. Before the heat treatment, the light-brownish colour of the original gold complex-silica in AAO-glass film in daylight will appear as a pinkish red film under UV light, suggesting the interaction between gold atoms and supported by its luminescence spectrum at 692 nm. Upon heat treatment, the resulting AuNPs-silica in AAO-glass film gave a deep-red colour indicating the successful formation of AuNPs. The presence of AuNPs in the film was further confirmed based on the absorption peak at 545 nm, X-ray diffraction pattern at 38.20 degrees for d111 plane in wide-angle region, transmission electron microscopy images showing a small and sphere shape particles as well as its elemental composition in energy dispersive X-ray analysis. Moreover, scanning electron microscope images also suggested that the AAO pores is fully filled with the composite and is in accordance with its surface roughness study via atomic force microscopy analysis.

Quantifying cracking and strain localisation in a cold spray chromium coating on a zirconium alloy substrate under tensile loading at room temperature

The mechanical and cracking behaviour of a Cr coating, deposited on an Optimized ZIRLOTM substrate using the Cold Spraying (CS) technique, was investigated by in-situ scanning electron microscopy (SEM) tensile testing at room temperature. To achieve this, curved micro-tensile samples were machined from cladding tubes, and a styrene-assisted gold remodelled pattern was applied on the coating surface. The macroscopic crack density of the coating with applied axial strain was quantified through automated SEM image processing, whilst the localisation of strain was monitored with High Resolution Digital Image Correlation (HRDIC). Like with most brittle thin films deposited on ductile substrates, under applied external stress, parallel crack channelling appeared on the coating surface, perpendicular to the loading direction. The first crack was captured at 0.5% axial strain, whilst saturation was observed at 1.5%. Single crack formation in the coating was found to cause relaxation of local strains and redistribution towards the uncracked segment's midpoint. The local fracture strain of the coating was found to increase with the decreasing crack spacing, whilst shear bands appeared on the coating's surface at 35° and 145° with respect to the loading direction, which is evidence of plastic deformation. The crack density of the curved sample geometry was correlated with the tubes using a modified shear-lag model, considering the residual stresses in the coating measured by X-ray Diffraction (XRD). The CS Cr coating showed high levels of bonding and mechanical interlocking with the substrate, even after 3% axial strain.

Statistically distributed nano-scratch testing of AlFeMnNb, AlFeMnNi, and TiN/Si3N4 thin films on silicon

For studying the damage tolerance of thin films, a novel randomly distributed nano-scratch test method was introduced and demonstrated as a promising characterization method. It is capable of more closely simulating the damage progression in abrasion, where material removal can be influenced by the interaction between damage produced by previous scratches in close proximity. In addition to studying how localized failure events affect subsequent damage progression, it is possible to monitor the evolution of the film degradation cycle-by-cycle using the mean depth and friction over the scratch. Randomly distributed nano-scratch tests were performed on the high entropy alloy AlFeMnNb, AlFeMnNi, and nanocomposite (nc-) TiN/Si3N4 thin films on silicon. Brittle fracture and film removal with extensive chipping of the Si substrate were observed over the entire scratched region on AlFeMnNi and nc-TiN/Si3N4 in distributed scratch tests at applied loads that were only ∼0.2–0.3 of the load needed to produce the chipping in ramped load nano-scratch tests due to film and substrate fatigue. In contrast, the softer AlFeMnNb deformed predominantly by ductile ploughing with significantly improved damage tolerance and crack resistance in the distributed scratch tests. The new method can be used to evaluate the performance of thin films in applications where they can be exposed to abrasive/sliding wear. It can provide a more direct measure of abrasion resistance than assuming high resistance to abrasive wear from coating hardness. In the thin film systems studied, higher hardness was associated with greater fracture and delamination in the distributed scratch tests.

Ameliorating the Interfacial Mismatch of SnO2 and Perovskite Enabling High Mechanical Stability for Flexible Perovskite Solar Cells

SnO2 has been a widely used electron transport layer, due to its high electron mobility and stable chemical properties in n–i–p type perovskite solar cells (PSCs). However, the interfacial mismatch, especially on the residual strain and the different mechanical properties between SnO2 and perovskite films, leads to an obvious decrease in power conversion efficiency (PCE) and flexibility in the SnO2‐based PSCs. This limitation has severely hindered the large‐scale implementation of flexible PSCs. Herein, polydopamine is introduced in SnO2 as “depletion intermediary”, which significantly improves the interfacial contact and mitigates the inherent brittleness of SnO2 film. The obtained PSCs have achieved a PCE of 22.70% and 21.04% based on the rigid and flexible devices, respectively. Most importantly, the flexibility has been largely improved, that after 3000 bending cycles with a 5 mm bending radius, approximately 87% of its original efficiency has been retained.

Buccal delivery system of active pharmaceutical ingredients-ionic liquid (API-IL): Effects of API-IL loading and gelatin film concentration

Ionic liquid (IL) salt of active pharmaceutical ingredient (API) represents a promising formulation strategy to address low drug solubility and polymorphism prevalent in API solid crystals. The present work developed for the first time a buccal delivery system of API-IL via fast-dissolving API-IL-loaded gelatin films. Imidazolium-based ibuprofen salt was used as the model API-IL. The effects of API-IL loading and gelatin concentration on the film’s (i) mechanical strength, (ii) inter-batch uniformity in the films’ API payload, weight, and thickness, (iii) thermal stability, (iv) API dissolution and solubility enhancement were investigated. The plasticizer role of API-IL was evident, where minimum 30 wt% API-IL loading was needed to produce flexible yet mechanically-strong films. Lower API-IL loading produced brittle films due to insufficient plasticization facilitated by hydrogen bond interactions between API-IL and gelatin. Gelatin concentration influenced films’ mechanical strength, weight/thickness, and API dissolution rate. Depending on the API-IL loading and gelatin concentration, films with API payload (7–30 mg/cm2), thickness (300–900 µm), and weight (20–110 mg/cm2) were produced at nearly 100% efficiency and high inter-batch uniformity. API-IL existed as amorphous liquid in the film exhibiting fast API dissolution (100% in 15 min) and high kinetic solubility (8 times thermodynamic solubility) in simulated saliva fluid.