Filler Distribution Research Articles

Polybenzoxazine‐based PEMFC composite bipolar plates with three‐dimensional conductive skeleton

AbstractTo address the limitation of poor conductivity in composite bipolar plates (CBPs), a three‐dimensional (3D) conductive skeleton structure of graphite flakes (GF) is constructed using the sacrificial template method. This method prepares 3D polybenzoxazine/graphite flakes composite bipolar plates (3D‐PBA/GF CBPs) with high conductivity through vacuum impregnation of benzoxazine resin (BA). In this paper, the effect of the presence of a conductive network structure on the key properties of CBPs is analyzed, and the performance of GF randomly dispersed CBPs obtained through traditional solution dispersion is also compared. Thanks to the efficient conductive path within its 3D conductive skeleton structure, the 3D‐PBA/GF CBP achieves excellent conductivity meeting US Department of Energy (DOE) targets (in‐plane conductivity greater than 100 S/cm, area‐specific resistance less than 10 mΩ cm2) at a low filler content (50 wt%). In addition, CBPs with 3D conductive skeleton structures also exhibit qualified service performances to meet the requirements of proton exchange membrane fuel cells (PEMFCs). Compared with GF randomly dispersed CBPs, 3D‐PBA/GF CBPs exhibited higher power density in a single cell. This study demonstrates that constructing PBA/GF CBPs with a 3D conductive skeleton to achieve an accumulation distribution of conductive fillers is an efficient method for enhancing the conductivity of CBPs.

Serendipitous relationship between discrete distribution models representing random orientations of fillers in composite materials and the golden ratio

The purpose of this study is to establish simple discrete distribution models capable of expressing the two and three-dimensional random orientation states of fillers in composite materials. Initially, a new method is proposed to divide the elastic constants into isotropic and anisotropic parts. Employing this method, for the composite material containing ellipsoidal fillers with various orientations in the material, the macroscopic elastic constants and thermal expansion coefficients of the material are derived based on the Mori–Tanaka method. Subsequently, the analysis of the macroscopic properties is performed for fillers oriented two and three-dimensional discrete distributions. As a result, it is found that when both angular pitches of the azimuth angle and the rotational angle of the fillers in a plane are at most 72°, the macroscopic elastic constants and the thermal expansion coefficients of the material exhibit in-plane isotropy, leading to the realization of a two-dimensional random state. Furthermore, if the angular distribution of the zenith angle and azimuth angle corresponds to the vertices of the regular dodecahedron and icosahedron, and the angular pitch of the rotational angle of the fillers is at most 72°, the macroscopic properties of the material become isotropic, resulting in a three-dimensional random state. Notably, the angle of 72° and the orientation angles of the vertices of the regular dodecahedron and icosahedron are associated with the golden ratio. Therefore, this analysis suggests a serendipitous relationship between the golden ratio and the angular pitch that simplifies the random orientation distribution of fillers.

Utilizing Laser-Induced Fluorescence to Evaluate the Efficiency of Carbon Dioxide and Diode Lasers in Dentin Sealing after Tooth Preparation: An in-vitro Study.

Adhesive dentistry has made it feasible to design restorations with high aesthetic qualities and little invasiveness. However, the freshly cut dentin after the tooth preparation needs to be sealed to prevent its contaminations, bacterial leakage, and hypersensitivity. Consequently, the immediate dentin sealing (IDS) method has been advised. This study examines different dentinal tubule sealing methods via CO2 laser, diode laser (980-nm) and a two-step self-etch adhesive system applied directly to the fresh cut dentin preceding the placement of the provisional phase. The sealing efficiency of each laser and bond system was evaluated based on the laser-induced fluorescence (LIF) properties and image analysis by scanning electron microscopy. Moreover, the obtained LIF spectra were evaluated using partial least square progression. A two-step adhesive containing a high concentration of S-PRG fillers produced a thick layer that was not perfectly uniform at all sites due to uneven filler distribution in the bond with totally and partially closed dentinal tubules. However, the peaks of the LIF spectra dropped after applying laser because of its sealing effectiveness. Accordingly, CO2 and diode lasers have strong evidence in dentinal tubule sealing and a definitive treatment modality for dentinal hypersensitivity. Moreover, IDS with an adhesive system is superior in occluding dentinal tubules in a biomimetic manner based on its filler content and bioactive properties.

Chemical Modification of Nanocrystalline Cellulose for Manufacturing of Osteoconductive Composite Materials.

Cellulose is one of the main renewable polymers whose properties are very attractive in many fields, including biomedical applications. The modification of nanocrystalline cellulose (NCC) opens up the possibility of creating nanomaterials with properties of interest as well as combining them with other biomedical polymers. In this work, we proposed the covalent modification of NCC with amphiphilic polyanions such as modified heparin (Hep) and poly(αL-glutamic acid) (PGlu). The modification of NCC should overcome two drawbacks in the production of composite materials based on poly(ε-caprolactone) (PCL), namely, (1) to improve the distribution of modified NCC in the PCL matrix, and (2) to provide the composite material with osteoconductive properties. The obtained specimens of modified NCC were characterized by Fourier-transform infrared spectroscopy and solid-state 13C nuclear magnetic resonance spectroscopy, dynamic and electrophoretic light scattering, as well as thermogravimetric analysis. The morphology of PCL-based composites containing neat or modified NCC as filler was studied by optical and scanning electron microscopy. The mechanical properties of the obtained composites were examined in tensile tests. The homogeneity of filler distribution as well as the mechanical properties of the composites depended on the method of NCC modification and the amount of attached polyanion. In vitro biological evaluation showed improved adhesion of human fetal mesenchymal stem cells (FetMSCs) and human osteoblast-like cells (MG-63 osteosarcoma cell line) to PCL-based composites filled with NCC bearing Hep or PGlu derivatives compared to pure PCL. Furthermore, these composites demonstrated the osteoconductive properties in the experiment on the osteogenic differentiation of FetMSCs.

DC assisted electric field on the improvement of the nonlinear electrical conductivity of SiC/LDPE field grading composites

Nonlinear resistive field grading material presents nonlinear electrical conductivity, and self-homogenizes the electric field distribution. The nonlinear conductivity is closely associated to the filler distribution, which can be modulated by the electric field assist during the material preparation. In this paper, the effects of the direct current (DC) electric field assist on the filler distribution and nonlinear conductivity of the nonlinear resistive field grading materials were studied for the first time. The silicon carbide (SiC)/low-density polyethylene (LDPE) composites were prepared under different DC assisted electric field. The composites’ microstructure, dielectric spectra and DC conductivity were characterized, respectively. Results illustrate that the DC electric field assist leads to the gradient distribution of SiC filler in the matrix, and also contributes to the SiC particles’ chains. Compared with the untreated SiC/LDPE composite, the electric-field assisted composites show more distinct nonlinear conductivity characteristics when the DC assisted electric field exceeds 0.3 kV mm−1, which is attributed to the percolation phenomenon of SiC particles. This work is helpful to design the dielectric functionally graded materials, and to self-homogenize the electric field distribution in power apparatus and electronic devices.

Flexible, bilayered piezoelectric composite based on large-scale inorganic PZT film and organic P(VDF-TrFE) membrane for mechanical energy harvesting

Piezoelectric composites based on organic fluoropolymers and inorganic ceramic are attractive for mechanical energy harvesters due to their intriguing attributes of mechanical flexibility and piezoelectricity. However, the poor dispersion and random distribution of ceramic fillers in the polymer matrix not only decrease the toughness but also produce poor electrical performance. Here, a novel flexible piezocomposite with a bilayered structure based on large-sized inorganic PbZr0.52Ti0.48O3 (PZT) thin film and organic P(VDF-TrFE) membrane is developed via a simple layer-by-layer method. To realize flexibility, PZT film are fabricated on unique two-dimensional mica substrate. Then P(VDF-TrFE) membrane with polar β-phase is in situ coating on the surface of the PZT film. The resulting composite can effectively convert external strain into electrical signals with output voltage of 4 V and current of 180 nA in a bending-releasing mode of 60°. Experiment and finite element simulations illustrate that the output performance in the bilayered composite is optimized due to the synergistic effect of PZT and P(VDF-TrFE) functional layers. Besides, the composite based energy harvesters can be employed in versatile dynamics monitoring from daily physiological motions to human-machine interface. This study proposes a feasible approach to design high-performance flexible piezoelectric composite, possibly contributing to the blossoming of wearable/portable electronics.

Preparation of h‐BN/PMMA composites by in situ polymerization and research on their structure and properties

AbstractInorganic fillers like hexagonal boron nitride (h‐BN) have the potential to enhance the thermal conductivity of polymer mixtures. However, it has been restricted due to poor dispersion of particles in polymer matrices by melt mixing process. The addition of inorganic powders into sticky prepolymer is expected to alleviate the aggregation of powders. In this paper, h‐BN/polymethyl methacrylate (PMMA) composites were prepared by in situ polymerization of methyl methacrylate (MMA) with 5 and 20 μm of h‐BN particle as fillers respectively, for even distribution of fillers with in composites. The structures and properties of composites were characterized by FT‐IR, DSC, TGA, SEM, laser thermal conductivity meter and universal electronic tester. By SEM, it can be seen that a highly uniform dispersion of h‐BN in PMMA. When the mass fraction of h‐BN is 20 wt%, the thermal conductivity of the composites is increased by 107% for 5 μm h‐BN and 189% for 20 μm h‐BN, respectively. With the mass constituting of 5 wt% h‐BN, majority of mechanical characteristics of the composite, such as tensile strength, tensile modulus, along with impact strength, are enhanced, alongside a decrease in bending strength. This work would provide a filling strategy of h‐BN into the polymer matrices to achieve uniform dispersion, and enhance both the thermoconductivity and mechanical strength of thermoplastic composites.Highlights A technique for creating h‐BN/PMMA composites using in suit redox polymerization. Ehancing the thermal conductivity of these composites is achievable through the even distribution of h‐BN flakes within the PMMA matrix. It provides a reference for the design of future h‐BN/PMMA composites with favorable the thermal conductivity which achieves a good balance between performance and cost.

Incorporating covalent organic framework nanosheets via solvent-exchange strategy boosted hybrid membrane dehydration performance

The uniform dispersion of fillers within the polymer matrix is crucial for the fabrication of hybrid membranes. In this study, we proposed a facile solvent-exchange strategy for developing a hybrid membrane based on a covalent organic framework (COF, TpPa-1), specifically designed to enhance filler distribution in in the membrane towards pervaporation dehydration of butanol/water mixtures. The TpPa-1 nanosheets prepared via a glycerol-mediated method and their hybrid membranes were characterized using SEM, TGA, XPS, BET, FT-IR, and XRD techniques. Molecular dynamics (MD) results revealed that the solvent-exchange strategy significantly enhanced COF nanosheets (CONs) dispersion by removing glycerol. Pervaporation dehydration performance demonstrated significant improvements in total flux and separation factor when TpPa-1 nanosheets and sodium alginate (SA) were integrated, compared to a pure SA membrane. The optimized COF-SA hybrid membrane achieved a total flux of 1753 g/m2·h and a dehydration separation factor of 4687 at 40 °C for 90 wt% butanol/water mixtures. This study not only highlights a viable approach for membrane solvent dehydration but also provides a design strategy for creating hybrid membranes with uniform filler dispersion.

Porous PVDF composites with ultralow percolation threshold for wide-range dynamic and static pressure sensing

Porous conductive polymer composites are very attractive for static pressure sensing due to high sensitivity and good elasticity contributed by the porous structure, while they are hard to detect dynamic pressure. Herein, we report a porous conductive poly (vinylidene fluoride) (PVDF) composite capable of detecting static and dynamic pressure over a pressure range of 0–1 MPa, which was fabricated by melt mixing PVDF, polyethylene oxide (PEO) and carbon nanofillers, followed by etching PEO with water. Such porous PVDF composites have a very low percolation threshold (0.035 wt%) of carbon nanostructures (i.e., branched carbon nanotubes) thanks to the selective distribution of conductive fillers in the pore wall after etching. At the same time, the pore size and porosity of the porous PVDF composites can be tuned by the molecular weight (Mw) and blending ratios of two polymers, leading to the kinetically-tailorable blend morphology for tunable mechanical and electrical properties. The as-fabricated porous PVDF composites with a good combination of mechanical properties and electrical conductivities, which can be used as pressure sensors toward wide-range (0–1 MPa) dynamic and static pressure sensing. Such pressure sensors demonstrate potential applications in detecting the degree of finger bending, distinguishing the walking and running, and monitoring a series of technical movements in playing soccer, i.e., static and dynamic exercises.

Advances in 3D printing for polymer composites: A review

AbstractThe potential of three‐dimensional (3D) printing technology in the fabrication of advanced polymer composites is becoming increasingly evident. This review discusses the latest research developments and applications of 3D printing in polymer composites. First, it focuses on the optimization of 3D printing technology, that is, by upgrading the equipment or components or adjusting the printing parameters, to make them more adaptable to the processing characteristics of polymer composites and to improve the comprehensive performance of the products. Second, it focuses on the 3D printable novel consumables for polymer composites, which mainly include the new printing filaments, printing inks, photosensitive resins, and printing powders, introducing the unique properties of the new consumables and different ways to apply them to 3D printing. Finally, the applications of 3D printing technology in the preparation of functional polymer composites (such as thermal conductivity, electromagnetic interference shielding, biomedicine, self‐healing, and environmental responsiveness) are explored, with a focus on the distribution of the functional fillers and the influence of the topological shapes on the properties and functional characteristics of the 3D printed products. The aim of this review is to deepen the understanding of the convergence between 3D printing technology and polymer composites and to anticipate future trends and applications.image

Tuning the band gap, optical, mechanical, and electrical features of a bio-blend by Cr2O3/V2O5 nanofillers for optoelectronics and energy applications

This work presents a facile approach for controlling the optical and electrical parameters of a biopolymeric matrix for optoelectronics. Vanadium oxide (V2O5) and chromium oxide (Cr2O3) nanoparticles (NPs) were prepared and incorporated into the carboxymethylcellulose/polyethylene glycol (CMC/PEG) blend by simple chemical techniques. Transmission electron microscopy (HR-TEM), and X-ray diffraction (XRD) data showed that V2O5 and Cr2O3 exhibited spherical shapes with sizes in the range of 40–50 nm and 10–20 nm, respectively. In addition, the blend's degree of crystallinity was sensitive to the V2O5 and Cr2O3 doping ratios. The scanning electron microscopy (FE-SEM) and the elemental chemical analysis (EDAX) used to study the filler distribution inside the blend, and confirmed the existence of both V and Cr in the matrix. Fourier transform infrared (FTIR) spectroscopy showed that the dopants significantly affected the blend reactive (C–O–C, OH, and C=O) groups. The stress–strain curves illustrated the reinforcing effect of the dopants up to 1.0 wt\\%\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ ext{wt\\%}$$\\end{document} Cr2O3/V. The transmittance and absorption index spectra in the visible-IR wavelengths decreased with increasing filler content. Utilizing Tauc's relation and (optical) dielectric loss, the direct (indirect) band gap narrowed from 5.6 (4.5) eV to 4.7 (3.05) eV at 1.0 wt\\%\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ ext{wt\\%}$$\\end{document} Cr2O3/V. All films have an index of refraction in the range of 1.93–2.17. AC conductivity was improved with increasing filler content and temperature. The energy density at 50 °C is in the range of 1–3 J/m3. The influence of V2O5 and Cr2O3 content on the optical conductivity, dielectric constant, loss, and dielectric modulus of CMC/PEG was reported. These enhancements in electrical and optical properties, along with the potential for band gap engineering, offer promising prospects for advanced applications in optoelectronics and energy-related fields.

A Study of Plant-Filled Polymer Composites Based on Highly Plasticized Polyvinyl Chloride.

To enhance the ecological properties of polyvinyl chloride (PVC) products, the fabrication of PVC-based composites using biofillers with acceptable performance characteristics could be considered. In this work, plant-filled PVC-based composite materials were fabricated and their optical, structural, thermal, and mechanical properties, depending on the nature of the filler, were studied. Spruce flour, birch flour, and rice husk were used as fillers. Optical measurements showed the selected technological parameters, allowing films with a uniform distribution of dispersed plant filler in the polymer matrix to be obtained. Using the plant fillers in PVC films leads to a reduction in strength characteristics; for instance, the tensile strength changed from 18.0 MPa (for pure PVC film) to ~7 MPa (for composites with 20 wt.% of fillers), and to ~5-6.2 MPa (for composites with 40 wt.% of fillers). Thermal investigations showed that the samples with plant fillers could be used at low temperatures without changing their operating characteristics. Thus, plant-filled PVC-based composite materials have a wide operating temperature range, from-65 °C to 150 °C. TGA analysis has demonstrated that the rice husk affected the thermal stability of the composites by increasing their thermal decomposition resistance. The ability to absorb water was observed during the investigation of water absorption of the samples. And the highest degree of water absorption (up to 160 mg/g) was detected for the sample with 40 wt.% of rice husk. In general, plant-filled polymer composites based on PVC can be used on an equal basis with unfilled PVC plastic compounds for some applications such as in construction (for example, for design tasks).

Study on the mechanical and aging properties of an antibacterial composite resin loaded with fluoride-doped nano-zirconia fillers

Preventing the occurrence of secondary caries serves as one of the significant issues in dental clinic, thus make it indispensable to improving the properties of conventional composite resin (CR) by developing a novel CR. In present study, two groups of experimental CRs loaded with different contents of fluoride-doped nano-zirconia fillers (25 wt% and 50 wt%) were fabricated. The surface topography, mechanical performance, fluoride release, antibacterial effect, aging property and cytotoxicity of the experimental CRs were evaluated subsequently. A uniform distribution of the F-zirconia fillers over the whole surface of resin matrix could be observed. The experimental CRs showed continuous fluoride release within 28 days, which was positively correlated with the content of F-zirconia fillers. Moreover, the amount of fluoride release increased in the acidic buffer. Addition of F-zirconia fillers could improve the color stability, wear resistance and microhardness of the experimental CRs, without reducing the flexure strength. Furtherly, the fluoride ions released continuously from the experimental CRs resulted in effective contact and antibacterial properties, while they showed no cytotoxicity. As a consequence, considerations can be made to employ this new kind of composite resin loaded with fluoride-doped nano-zirconia fillers to meet clinical requirements when the antimicrobial benefits are desired.

Carbon nanotubes reinforced poly (methyl methacrylate) polymer composites for the application as classic performance quasi-solid-state dye-Sensitized solar cell electrolytes

Our study aimed to evaluate the efficiency of solar power systems by developing dye-sensitized solar cells (DSSCs) with an electrolyte of carbon nanotubes (CNTs) dispersed in poly (methyl methacrylate) (PMMA). Photovoltaic and impedance spectral studies showed that a polymer electrolyte with 3% carbon nanotubes resulted in an efficiency of solar power conversion of 7.40% and a photovoltaic current per unit cross-sectional area of 17.13 mA/cm2 in DSSCs. The optimal distribution of CNT fillers decreased the charge recombination of the titanium dioxide-dye-CNT-PMMA electrolyte surface. The X-ray diffraction spectrum showed characteristic peaks of PMMA and CNT at 28.6° and 63.0°, respectively, obtained in pure form and composites with dispersed carbon nanotubes. The peak intensity increased with the addition of CNTs in the polymer. A Fourier transform infrared spectroscopy investigation revealed the bonding within the CO and CH of PMMA and CNT to the polymer composite. The dielectric constant increased from 2.9 to 4.4, and the dielectric loss increased from 0.10 to 0.90 at 1 MHz for the dispersion of 6% CNT in PMMA. Scanning electron microscopy analysis showed that the internal particle structure and porosity had changed due to the presence of the CNTs in the PMMA. The dispersion of CNTs into the PMMA increased the maximum voltage of the polymer electrolytes. A breakdown voltage of 7.4 kV was attained with 6% CNTs in the polymer.

A general strategy for all-solid-state batteries with agglomeration-free and high conductivity achieved by improving the interface compatibility of fillers and polymer matrix

Composite solid electrolytes (CSEs) composed of polymer matrix and inorganic fillers show considerable potential for applications in all-solid-state lithium (Li) metal batteries. However, challenges such as fillers agglomeration and low lithium ion transference number (tLi+) remain significant obstacles to the practical application of CSEs. Herein, a general strategy of graft polymerization on the fillers surface to modulate the interface compatibility with the polymer matrix is proposed, and CSEs are prepared to verify the feasibility. The microstructure and composition of the surface coating of the fillers are analyzed, with subsequent studies of the fillers distribution within the CSEs confirming the improved interface compatibility. The enhancement of interface compatibility facilitates uniform dispersion of fillers, thereby greatly improving the utilization of fillers. CSEs exhibits high ionic conductivity (0.163 mS·cm−1 at 30 °C) and tLi+ (0.77), which gives the battery excellent rate performance and cycle stability. Therefore, chemical grafting of polymer onto the fillers surface to enhance the interface compatibility with the polymer matrix represents a promising strategy for the practical application of solid-state batteries.

3D-Networks Based Polymer Composites for Multifunctional Thermal Management and Electromagnetic Protection: A Mini Review

3D-Networks Based Polymer Composites for Multifunctional Thermal Management and Electromagnetic Protection: A Mini Review

Static and Dynamic Filler-Associated Tear Trough Deformities: Manifestations and Treatment Algorithm.

Fillers are popular substances for the correction of tear trough deformity. Despite well-documented complications increasing gradually, standardized treatment algorithm for deformity secondary to improper injection is still limited. Between April 2020 and April 2023, a total of 22 patients with filler-associated tear trough deformity with static bulges or dynamic swells after injection of tear trough were enrolled. For patients who received hyaluronic acid (HA) and unknown fillers, hyaluronidase dissolution was performed. For patients who received non-HA fillers and unknown fillers that failed to dissolve, a magnetic resonance imaging (MRI) examination was conducted. Surgical approaches were selected based on the filler distribution and the condition of the lower eyelid. Ligament releasement and fat transposition were accomplished when fillers were excised. Aesthetic outcomes were evaluated by double-blind examiners using the Global Aesthetic Improvement Scale after patients were followed up. In total, the study included 3 patients with simple static deformities, 1 patient with simple dynamic, and 18 patients with both. Fourteen patients underwent transconjunctival surgery and 8 patients underwent transcutaneous surgery, among which 18 patients underwent hyaluronidase dissolution and 8 patients underwent MRI prior to surgery. A total of 4 patients with self-limited complications recovered after conservative treatment. 90.9% of patients expressed satisfaction or high satisfaction with the treatment results. Filler-associated tear trough deformities could be classified into static and dynamic deformities, which could appear separately or simultaneously. Treatment of deformities should be based on characteristics of fillers, in which MRI could serve as a promising tool. This journal requires that authors assign a level of evidence to each article. For a full description of these Evidence-Based Medicine ratings, please refer to the Table of Contents or the online Instructions to Authors www.springer.com/00266.

Microstructural investigation of hybrid CAD/CAM restorative dental materials by micro-CT and SEM

ObjectivesAn increasing number of CAD/CAM (computer-aided design/computer-aided manufacturing) hybrid materials have been introduced to the dental market in recent years. In addition, CAD/CAM hybrid materials for additive manufacturing (AM) are becoming more attractive in digital dentistry. Studies on material microstructures using micro-computed tomography (µ-CT) combined with scanning electron microscopy (SEM) have only been available to a limited extent so far. MethodsOne CAD/CAM three-dimensional- (3D-) printable hybrid material (VarseoSmile Crown plus) and two CAD/CAM millable hybrid materials (Vita Enamic; Voco Grandio), as well as one direct composite material (Ceram.x duo), were included in the present study. Cylindrical samples with a diameter of 2 mm were produced from each material and investigated by means of synchrotron radiation µ-CT at a voxel size of 0.65 µm. Different samples from the same materials, obtained by cutting and polishing, were investigated by SEM. ResultsThe 3D-printed hybrid material showed some agglomerations and a more irregular distribution of fillers, as well as a visible layered macrostructure and a few spherical pores due to the printing process. The CAD/CAM millable hybrid materials revealed a more homogenous distribution of ceramic particles. The direct composite material showed multiple air bubbles and microstructural irregularities based on manual processing. SignificanceThe µ-CT and SEM analysis of the materials revealed different microstructures even though they belong to the same class of materials. It could be shown that µ-CT and SEM imaging are valuable tools to understand microstructure and related mechanical properties of materials.

Comparative Assessments of Dental Resin Composites: A Focus on Dense Microhybrid Materials.

The performance of dental resin composites is crucially influenced by the sizes and distributions of inorganic fillers. Despite the investigation of a variety of functional particles, glass fillers and nanoscale silica are still the predominant types in dental materials. However, achieving an overall improvement in the performance of resin composites through the optimization of their formulations remains a challenge. This work introduced a "dense" microhybrid filler system with 85 wt % filler loading, leading to the preparation of self-developed resin composites (SRCs). Comparative evaluations of these five SRCs against four commercial products were performed, including mechanical property, polymerization conversion, and shrinkage, along with water sorption and solubility and wear resistance. The results showed that among all SRC groups, SRC3 demonstrated superior mechanical performance, high polymerization conversion, reduced shrinkage, low water absorption and solubility, and acceptable wear resistance. In contrast to commercial products, this optimal SRC3 material was comparable to Z350 XT in flexural and diametral tensile strength and better in flexural modulus and surface hardness. The use of a "dense" microhybrid filler system in the development of resin composites provides a balance between physicochemical property and wear resistance, which may be a promising strategy for the development of composite products.

Development of hBN/natural fibres reinforced polymer composites using grey relation grade analysis for thermal and electrical applications

The objective of this work is to enhance the thermal conductivity and electrical properties of polymer hybrid composites through a systematic novel grey relation grade analysis (GRGA) optimization approach. This involves reinforcing the hybrid composites with hexagonal boron nitride (hBN) and various kinds of natural fibers or fillers. The development of a unique technology to produce multiphase composites using 2% of natural fibers or fillers such as coir fiber, rice husk filler, wood filler (WF), banana fiber (BF) and sugarcane fiber along with hBN (1, 3, 5 wt.%) particulates as reinforcements in epoxy matrix. The Taguchi L15 matrix array is utilized to fabricate interlaced composite samples via hand layup molding. Ultrasonic waves are used to ensure the uniform distribution of hBN filler into the matrix. Analysis of variance and GRGA reveal the significant results. It shows that the multiphase hybrid composites exhibit good thermal conductivity when higher content of hBN (5 wt.%) particulate for all the micro particulate polymer (MPP) composites. Multi-response optimization shows that the micro BF (2 wt.%) interlaces with hBN (5 wt.%) composite exhibits the higher thermal conductivity and electrical resistance compared to all other natural fiber interlaced composites. The aforementioned MPP composite has thermal conductivity of 1.03 W (m·K)−1 and electrical resistance of 279.88 Giga Ohms. Besides, the WF interlaced hBN (5 wt.%) composite shows the minimum dielectric constant compared to all other natural fiber composites. This desirable result is caused by the proper dispersion of hBN with the matrix which encourages interlocking with the fiber and the matrix. Maximum electrical resistance is observed for composite containing 5 wt.% of h-BN and 2 wt.% of BF. The developed MPP composite could be used in heat shields, electrical insulation components, and interior automotive components like dashboards, luggage compartments and interior walls.