Fracture Characteristics Research Articles

Plastic damage fracture characteristics and constitutive modeling of rocks under uniaxial compression considering crack geometry

AbstractThe study of damage and failure in fractured rock masses is crucial. This study employs the representative volume element (RVE) method to develop a microscale rock model. The model simulates the propagation and rupture of fractures by integrating factors including actual mineralogical composition, the Weibull distribution function, the Mohr–Coulomb damage criterion, and strain softening. Results indicate that fractures reduce the uniaxial compressive strength of the rock and that peak strength is significantly correlated with crack geometries. Plastic damage in rocks was categorized into three stages: elastic, rapid growth, and postpeak softening. A logistic growth model describes the plastic volume change curves for rocks with various fracture geometries, establishing the relationship between plastic damage volume and damage variables. Constitutive models for rocks with varying fracture geometries under uniaxial compression were formulated. The accuracy and applicability of these models were validated, providing a theoretical basis for rock engineering applications.

An experimental study on mechanical and fracture characteristics of hybrid fibre reinforced concrete

This research investigates the impact of polypropylene and glass fibres on the mechanical and fracture properties of concrete. Prepared specimens consisted of plain concrete (PC), polypropylene fibre-reinforced concrete (PPFC), glass fibre-reinforced concrete (GFC), and polypropylene-glass hybrid fibre-reinforced concrete (HFC). The specimens were evaluated for their mechanical and fracture properties. PPFC indicated a little drop in compressive strength and GFC demonstrated a moderate gain; HFC, as a result of synergistic effect of polypropylene fibre and glass fibre, demonstrated a marginal increase in compressive strength. The substantial increase in flexural and split tensile strength was observed in all the fibre reinforced concrete specimens, compared to plain concrete. The incorporation of polypropylene fibre yields the greatest improvement in concrete's split tensile strength, whereas the incorporation of glass fibres results in the highest improvement in concrete's flexural strength. The fracture characteristics also showed significant improvement in fibre incorporated concrete. The coaction of polypropylene and glass fibre in HFC resulted in 30.1 % increase in first crack strength and a threefold rise in flexural toughness compared to plain concrete. Compared to plain concrete, the critical crack tip opening displacement of PPFC, GFC, and HFC increased by 43.90 %, 26.25 %, and 39.02 %, while the critical stress intensity factor increased by 15.73 %, 13.10 %, and 14.22 %. Subsequently, it was determined that the fracture energies of PPFC, GFC, and HFC were 3.35, 1.78, and 2.50 times those of PC, respectively. In addition, the synergistic effect of polypropylene and glass fibres in concrete was studied, and it was found that when used together, the fibres have better fracture characteristics than when used alone, without compromising mechanical strength. Subsequently, different bilinear softening curves were used to predict fracture parameters, and it was seen that the computed values agreed with the experimental values.

Evaluation of Solidification and Interfacial Reaction of Sn-Bi and Sn-Bi-In Solder Alloys in Copper and Nickel Interfaces

Although there are studies devoted to lower Indium (In) addition, Sn-Bi alloys containing 10 wt.% In or more have been barely investigated so far. Higher In contents may offer the potential for improved joint production, better control over the growth of interfacial layers, and enhanced mechanical strength. The present article focuses on the solidification, wettability, adhesion strength, and interfacial intermetallic growth in the Sn-40%Bi-10%In alloy soldered on Cu and Ni pads. SEM-EDS, wettability tests, and tensile tests were performed. The contact angles were measured in Cu and Ni as 24° and 26°, respectively. Indium addition promoted coarsening of the as-solidified microstructure due to an increase in the alloy solidification range. The Bi spacing was increased at least three times, with a strong segregation of Bi towards the interface. The formation and growth of alloy/Cu reaction layers were also evaluated under the different aging conditions of the as-soldered joints, simulating real service. A growth kinetics model of the reaction layer showed that In increases the activation energy, thereby reducing the layer growth. The adhesions of the formed intermetallics films in Cu and Ni were analyzed using tensile tests. It was observed that the alloy/Ni couple exhibited better adhesion. Premature fracturing appears to happen in the alloy/Cu joint due to the higher intermetallic compound’s (IMC) thickness, rough morphology, and coarser microstructure. Both ductile fracture features with dimples and cleavage zones associated with Bi, Cu6(Sn,In)5, and Ni3Sn4 intermetallics were observed.

Study on low cycle fatigue properties of Cr-Mo steel in 50 MPa gaseous hydrogen

At present, a lack of fatigue design curves for Cr-Mo steel in high-pressure gaseous hydrogen worldwide impedes the use of the design fatigue curve (S-N curve) evaluation for vessel fatigue design, necessitating reliance on fracture mechanics methods related to the initial crack size. In this study, strain-controlled fatigue tests with a strain ratio of −1 were carried out in 50 MPa gaseous hydrogen to study the low cycle fatigue properties of Cr-Mo steel. Results indicate that hydrogen reduces the fatigue life of 4130X under high strain amplitudes. Under 0.5 % strain amplitude, different from characteristics of ductile fracture in air, the fracture in 50 MPa gaseous hydrogen showed quasi-cleavage and intergranular fracture characteristics. Based on the test results, the S-N curve in 50 MPa gaseous hydrogen was obtained with fatigue life safety factor 20 and stress amplitude safety factor 2. The S-N curve in 50 MPa gaseous hydrogen is under the curve in KD-320.2 M of the 2023 ASME Boiler & Pressure Vessel Code VIII-3, which does not consider the effect of hydrogen, when the number of cycles to failure is less than 1×106. This indicates that the fatigue life calculated by the S-N curve in KD-320.2 M cannot ensure that 50 MPa high-pressure hydrogen storage vessels avoid fatigue failure under high stress amplitudes.

Numerical simulation of rock fracture characteristics under combined action of impact and splitting

Numerical simulation of rock fracture characteristics under combined action of impact and splitting

Clinical features of pediatric femoral neck fractures and analysis of risk factors for avascular necrosis of the femoral head: A retrospective case-control study of 45 patients.

ObjectivesTo summarize the clinical features of pediatric femoral neck fractures and analyze the risk factors for avascular necrosis of the femoral head. MethodsA retrospective analysis of the case data of pediatric femoral neck fractures treated in our hospital from January 2010 to December 2022, including gender, age, fracture type, causative factors, and surgical details. The occurrence of avascular necrosis of the femoral head was recorded and risk factors were analyzed. ResultsFrom January 2010 to December 2022, a total of 45 cases of femoral neck fractures were treated in our hospital with a median age at onset of 93 months (IQR=81) and a median time from injury to surgery of 96 hours (IQR=46). Closed reduction was performed in 36 cases, while open reduction was performed in 9 cases. Avascular necrosis of the femoral head occurred in 29 cases postoperatively, while it did not occur in 16 cases. Increased time from injury to surgery and greater degree of fracture displacement were independent risk factors for avascular necrosis of the femoral head. The risk of avascular necrosis in Garden IV type femoral neck fractures was significantly higher than in Garden II and III type patients. An injury-to-surgery time exceeding 82.5 hours was identified as a critical threshold for the development of avascular necrosis of the femoral head. ConclusionPediatric femoral neck fractures have a low incidence rate and are mostly caused by high-energy trauma, often resulting in severe injuries. Therefore, actively maintaining stable vital signs and properly managing associated injuries, timely surgical intervention for femoral neck fractures, achieving good reduction and fixation of displaced fractures are crucial in the treatment of pediatric femoral neck fractures.

Combined effects of local residual stresses, internal pores, and microstructures on the mechanical properties of laser-welded Ti-6Al-4V sheets

Laser-welded Ti-6Al-4 V is prone to severe residual stresses, microstructural variation, and structural defects which are known detrimental to the mechanical properties of weld joints. Residual stress removal is typically applied to weld joints for engineering purposes via heat treatment, in order to avoid premature failure and performance degradation. In the present work, we found that proper welding residual stresses in laser-welded Ti-6Al-4 V sheets can maintain better ductility during uniaxial tension, as opposed to the stress-relieved counterparts. A detailed experimental investigation has been performed on the deformation behaviours of Ti-6Al-4 V butt welds, including residual stress distribution characterizations by focused ion beam ring-coring coupled with digital image correlation (FIB-DIC), X-ray computerized tomography (CT) for internal voids, and in-situ DIC analysis of the subregional strain evolutions. It was found that the pores preferentially distributed near the fusion zone (FZ) boundary, where the compressive residual stress was up to -330 MPa. The removal of residual stress resulted in a changed failure initiation site from the base material to the FZ boundary, the former with ductile and the latter with brittle fracture characteristics under tensile deformation. The combined effects of residual stresses, microstructures, and internal pores on the mechanical responses are discussed in detail. This work highlights the importance of inevitable residual stress and pores in laser weld pieces, leading to key insights for post-welding treatment and service performance evaluations.

Variation in Treatment of Young Adult Distal Radius Fractures by Pediatric and Adult Orthopaedic Surgeons.

There remains a lack of consensus on the optimal treatment of isolated distal radius fractures in young adults. The primary aim of this study was to identify differences in treatment of isolated distal radius fractures in patients aged 17 to 21 years treated by adult versus pediatric orthopaedic surgeons. The secondary aim was to identify whether there is a variation in utilization of open reduction and internal fixation (ORIF) versus closed reduction and percutaneous pinning when treated surgically by adult versus pediatric orthopaedic surgeons. Patients aged 17 to 21 years with isolated distal radius fractures who were treated by adult or pediatric orthopaedic surgeons at 1 of 3 hospitals were identified through retrospective chart review. 72 patients in the pediatric surgeon cohort and 64 patients in the adult surgeon cohort were included. Demographic details were recorded, and radiographs from the initial clinic visit and final follow-up were obtained. Bivariate analysis was used to evaluate for primary and secondary aims. 40 of 136 patients were treated surgically. Bivariate analysis showed that factors associated with surgical treatment were treatment by an adult orthopaedic surgeon, higher body mass index, radiographic severity, AO classification, intraarticular involvement, distal radial-ulnar joint involvement, and meeting AAOS clinical practice guideline surgical criteria. Factors associated with ORIF compared with closed reduction and percutaneous pinning included treatment by an adult orthopaedic surgeon, older age, higher body mass index, and greater articular step-off. In comparable cohorts of young adult patients with distal radius fractures with similar fracture characteristics, there was notable variation in treatment between adult and pediatric orthopaedic surgeons. Surgical treatment was used more by adult surgeons, and when treated surgically, ORIF was used more by adult surgeons. Variation among surgeons illustrates the persistent lack of consensus on the optimal treatment in this population and highlights the need for additional research on this topic to guide management. Level IV.

Flexural mechanical properties of H-shaped steel-bamboo scrimber composite beams

To improve the torsional buckling resistance and enhance the load-bearing capacity and ductility of H-shaped steel beams with carbon reduction materials, the concept of combining H-shaped steel with bamboo scrimber has been proposed, in which the bamboo scrimber, an eco-friendly, lightweight, and high-strength material, promises significant structural benefits. Five full-scale specimens were designed and tested, including one H-shaped steel, two bamboo scrimber beams, and two composite beams. Additionally, further simulation tests were conducted using the verified finite element model (FEM). The experimental results revealed a remarkable increase in the ultimate bearing capacity of the composite beams by 96.5 % compared to bamboo scrimber-only beams and 72.7 % compared to steel-only beams. Meanwhile, distinct from the brittle fracture characteristics of the bamboo scrimber beams, which include instantaneous crack propagation and interlaminar cracking, the composite beams exhibited localized vertical cracks within the beam's tensile zone, effectively avoiding the torsional buckling issue of the H-shaped steel beam. The results further demonstrated that increasing the cross-sectional size of the composite beams can significantly enhance their flexural stiffness (up to 669 %), and reduce the deflection at the ultimate flexural moment. When the area of the bamboo scrimber in the cross-section was reduced with an unchanged steel profile, the initial stiffness dropped to 79 % without incurring any structural instability. Furthermore, by integrating the experimental and simulation results, a fiber element model for this composite beam structure is proposed to predict the maximum flexural moment value in the ultimate state. A corresponding calculation program was developed, and it is found that the calculated predicted ultimate flexural moment values exhibited negligible deviation from both experimental and FEM results, with AV of 1.0001, AAE of 2.21 %, and COV of 3.28 %.

Comprehensive research on the correlation between microstructure and mechanical properties of polyacrylonitrile‐based precursor fibers prepared by wet‐spinning

AbstractPolyacrylonitrile (PAN)‐based precursor fibers with different mechanical properties prepared by wet‐spinning and its correlation with microstructure was researched, the primary structural factors that affecting its properties were analyzed. The tensile strength and modulus of precursor fibers increased from 4.63 cN/dtex to 9.16 cN/dtex and 99.09 cN/dtex to 168.92 cN/dtex, respectively, with the increase in crystallinity from 69.29% to 87.84% and orientation degree increased from 83.95% to 93.81%, high performance precursor fibers could be achieved by decrease in the crystallite size and interlayer spacing, these aggregation structure plays a decisive role to the mechanical properties of fibers. The integrality of aggregation structure and properties could reflected by boiling water shrinkage behavior and glass transition temperature from the side. The fracture morphology of fibers with different properties were studied by scanning electron microscope (SEM) and three fracture characteristics were observed, PF1 and PF3 presented the radial extended fracture without microfibril pull out, radial cluster fracture with the pull out of microfibril for PF2, PF4–PF6, together with the axial splitting pattern in PF6, which was revealed by microfibrils/fibrils in longitudinal and transverse combined with solution etching. Precursor fibers with less voids, without serious skin‐core, continuous arrangement, tightly stacked, well‐developed and complete oriented microfibrils/fibrils, exhibited excellent mechanical properties. Possible fracture process was given from the perspective of aggregation structure and microfibrils/fibrils, which become dominant factors determining properties of precursor fibers. Improve the performance could be achieved by regulating surface structure and cross‐sectional shape. As one of the main structural factors that determining properties, by reducing diameter could minimize the numbers and sizes of defects.

Fatigue analysis of selective laser melting Inconel 718 and the mechanism of ductile–brittle continuous alternating steps during fatigue process

In this paper, Inconel 718 powber fabricated by selective laser melting were studied to explore the mechanical characteristics and microstructures. The results of microstructure show that the material exhibits the columnar, honeycomb, and mixed crystal structures. The microhardness is very uniform, with a average value of 317 HV. Tensile test shows the ultimate tensile strength of 785Mpa, elongation of 4.93%, which is high stress brittle fracture. The fatigue strength of 180 MPa was obtained from the fatigue test. The fatigue life was sensitive to the effect of stress. In the scanning electron microscope observation, small crack propagation was found in the fracture, and a large number of step-like fracture characteristics of repeated transformation of toughness and brittleness were found. The mechanism analysis of the step-like ductile–brittle fracture is carried out, which is divided into four stages. Mathematically analyzing the tough-brittle fracture of the step type, where the crack is subjected to both the stress field around the pore and the stress field at the crack tip on the way to extension, a stress field model for crack propagation around the pore and a fracture toughness formula for transverse and longitudinal propagation of tough-brittle steps applicable to this paper are proposed.

Failure of a high-pressure flash gas pipeline from coal coke gasification to the cleaning section due to hydrogen-induced cracking

ABSTRACT The high-pressure flash pipeline of coal coke gasification leaked within one week after the operation. Further macroscopic observation showed that cracks appeared in the base material area near the weld. The medium transported by the pipe was low-concentration acid gas. Visual inspection, tensile testing, impact testing, chemical composition analysis, metallographic analysis, energy dispersive spectroscopy, X-ray diffraction analysis, and electron backscattering diffraction analysis were used to reveal the sources of cracks in the pipeline. It was found that the cracks were intergranular and filled with corrosion products. The chemical composition of the corrosion products is rich in Cr, S, and O. After the crack was opened, fracture features of ‘rock candy’ were observed, exhibiting brittle fracture characteristics. The cracks were caused by hydrogen-induced cracking along the grain boundary. On this basis, suggestions and countermeasures were put forward for the failure of the high-pressure flash gas pipeline.

Multifractal of acoustic emission for the multi-scale fracture behavior of diatomite modified concrete

It has been attempted to determine how supplemental cementitious materials (SCMs) affects concrete's resistance to fracture. Nevertheless, acoustic emission (AE) has not been used to investigate the impact of diatomite, an SCMs, on the fracture characteristics of concrete. In this investigation, the aim was to assess the fracture behavior of concrete with variable loadings of diatomite (0 %, 1 %, 2 %, 3 %). Three-point bending is performed along with continuous AE monitoring for concrete with various contents of diatomite to obtain AE information. The fracture behavior (fracture parameters, fracture mode, multi-scale fracture and damage) is determined by analyzing AE parameters and corresponding statistical indicators such as Multifractal Detrended Fluctuation Analysis(MF-DFA) and Weibull theory. The results show that the addition of diatomite enhances the fracture property of concrete especially the optimal 2 % content. Then, the high RA value and tensile crack ratio suggest the improvement of the tensile resistance of diatomite. Moreover, a novel quantitative index called multifractal parameter is proposed to evaluate the multi-scale fracture. The finding contributes to a novel method for quantifying multi-scale cracking. The low multifractal parameter in diatomite modified concrete implies a small cracking scale in comparison with the ordinary concrete. Finally, the presence of diatomite slowed down the development of fracture damage in concrete.

Physical Properties of High-Rank Coal Reservoirs and the Impact on Coalbed Methane Production

The physical characteristics of coal reservoirs are important factors affecting the occurrence status of coalbed methane, as well as key factors restricting the production capacity. Therefore, taking 3# coal in Qinnan region of China as the research object, based on the actual production data of 200 coalbed methane wells in the research area, experimental testing combined with simulation analysis was used to explore the physical properties of medium and high-order reservoirs and their impact on the occurrence and production of coalbed methane. The characteristics of coalbed methane reservoir formation and production capacity changes in the research area were revealed, and the factors restricting the production capacity of coalbed methane wells were calculated using the gray correlation analysis method. The results indicate that the micropores in the coal reservoir in the study area are well-developed, while the macropores and mesopores (exogenous fractures) are underdeveloped, the surface of the micropores is complex, and the connectivity of the micropores is poor, resulting in reservoirs with high gas adsorption characteristics and low permeability. The fractal characteristics of pores and fractures can reflect the permeability characteristics of reservoirs. Permeability is positively correlated with macropores (exogenous fractures) and mesopores, and negatively correlated with micropores. There is a positive correlation between permeability and productivity, and the reservoir in the study area has a stress-sensitive boundary. The main factors restricting productivity under the complex pore and fracture system of high-rank coal reservoir were identified, and the gray relational analysis method was used to evaluate the development effect of the research area. This study provides guidance for the development of coalbed methane production in high-rank coal reservoirs.

Quasi-brittle fracture criterion of CFRP with shallow surface scratch based on boundary effect model

This study investigates the quasi-brittle fracture parameters of carbon fiber composites with shallow surface scratches by considering single-layer prepreg thickness as the characteristic composite microstructure. Three-point bending fracture tests were conducted on single-edge notched specimens of various-sized carbon fiber composites. The boundary effect model was employed to establish the relationship between the microstructure and macroscopic mechanical characteristics of carbon fiber composites. The maximum fracture load was used to determine the quasi-brittle fracture characteristics. By employing normal distribution analysis, the tensile strength and fracture toughness of each specimens were determined asft = 453.28 MPa andKIC = 22.2 MPa √ m, respectively. The analysis results exhibited an error of only 0.39 % compared to the least-squares fit, and encompassed almost all discrete points of the specimens within a 95 % reliability range. Using standard laboratory dimensions, fracture intervals for different notched depths at the same thickness can be predicted. Furthermore, the fracture parameters demonstrated an increasing trend within a certain range as the crack-thickness ratio increases, which aligns with the theoretical findings.

Epidemiological characteristics of traumatic spinal fractures among the elderly in China

The exploration of traumatic spinal fractures (TSFs) within the senior demographic has not been thoroughly scrutinized, particularly with respect to variations across genders, age groups, seasonal periods, and causative factors. This retrospective analysis aimed to dissect differences in the prevalence and characteristics of TSFs among the elderly, factoring in gender, age, seasonal timing, and causation. A retrospective analysis was conducted on the medical and imaging records of 1,415 patients, all aged 60 years or older, who were diagnosed with TSFs from 2013 to 2019. This study categorized the data by gender, age groups (60–70, 70–80, and 80 years or older), seasons, and the cause of injuries, including road traffic crashes (RTCs), falls from low heights (LHF), falls from high heights (HHF), and injuries incurred during everyday activities and agricultural labor (DFI). Male patients exhibited notably higher incidences of RTCs, high-height falls (HHFs), outdoor incidents, comas post-injury, fractures of the lower limbs (LLFs), pelvic fractures (PFs), rib fractures (RFs), intra-thoracic injuries (ITIs), intra-abdominal injuries (IAIs), cervical fractures, and spinal cord injuries (SCIs). With advancing age, there was a marked decline in occurrences of RTCs, HHFs, outdoor incidents, RFs, craniocerebral injuries (CCIs), ITIs, cervical fractures, and SCIs, while the incidences of DFIs, indoor incidents, and thoracic and lumbar (T + L) fractures notably increased. During autumn, LLF occurrences were significantly reduced, whereas the winter season saw an increase in thoracic fractures. Spring time was associated with a higher frequency of lumbar fractures and noncontiguous spinal fractures (NSFs). Significant distinctions were observed in the age distribution, injury circumstances, associated injuries, and SCIs between high-energy impacts (RTCs and HHFs) and low-energy traumas (LHFs and DFIs). In the elderly demographic, TSFs exhibited discernible distinctions based on gender, age, seasonal variations, and etiological factors, impacting the nature and circumstances of injuries, associated traumas, complications, fracture sites, and the occurrence of SCIs.

Study on fracture characteristics of surrounding rock of twin tunnels under various crack inclination and location conditions

In some practical projects, two neighboring tunnels are often constructed in natural rock bodies that have a significant number of fractures with unpredictable inclination angles and locations. To study dynamic fracture characteristics of the surrounding rock mass of the twin tunnels containing a crack with different crack inclinations and crack locations, an experimental model of a cracked twin tunnel was designed and proposed, dynamic experimental analyses were carried out by using a traditional split Hopkinson pressure bar (SHPB) device and digital image correlation (DIC) method, followed by simulation conducted by using LS-DYNA code. The findings indicate that the spandrels and corners of the twin tunnels nearest the pre-cracks are more vulnerable to failure under dynamic loads, resulting in tunnels joining the ends of the pre-cracks. With various crack inclinations and crack locations, the initial cracks are typically produced at the roof and floor of the tunnel, as well as at the points of the pre-cracks. The specimen's kind of crack and its emergence site are connected. Crack inclination and location have little influence on the maximum displacement value in the twin tunnels. The study's findings could offer a fresh theoretical direction for evaluating the stability of twin tunnels when there are numerous joints and flaws.

Microstructure Regulation and Mechanical Properties of Mg–6xZn–xY Alloys Containing Icosahedral Quasicrystalline Phases

Mg–6xZn–xY (x = 0.8, 5, and 7 wt%) alloys containing an icosahedral quasicrystal phase (I‐phase) are synthesized, and the effects of Y doping on the microstructure and mechanical properties of the Mg matrix and I‐phase are investigated. The results show that as the Y content increases, the I‐phase content gradually increases, with the distribution of the I‐phase changing from a discontinuous to a continuous network and lamellar structures. Additionally, the eutectic structure (α‐Mg + I‐phase) in the alloys gradually increases, while the Mg matrix area decreases. The tensile strength of the as‐cast alloy initially increases and then decreases, reaching a maximum value at Y = 5. Heat treatment of the Mg–30Zn–5Y alloy reveals an optimal solid solution temperature of 320 °C, resulting in a tensile strength of 175.09 MPa and quasicleavage fracture characteristics. The maximum tensile strength of the alloy is achieved when the I‐phase distribution is continuous and the porosity of the Mg matrix is ≈66%. These results provide guidance for the microstructural design of I‐phase‐reinforced Mg alloys with rare earth elements to enhance their mechanical properties.

Flexural and fracture performance of fiber reinforced self compacting alkali activated concrete– A DOE approach

Owing to their much-reduced carbon footprint and lower embodied energy, compared to conventional Portland Cement (OPC-based) Concrete mixes, Alkali Activated Concrete (AAC) mixes represent a pivotal advancement towards achieving sustainability goals. The fracture properties were investigated using Three-Point Bending Tests (3-PBT) under the mode I failure mechanism. This study utilises Taguchi analysis to analyse and optimise Self-Compacting Alkali-Activated Concrete (SAAC), focusing mainly on its flexural strength and fracture characteristics. An L-16 orthogonal array of experiments with three input parameters − replacement of Blast Furnace Slag (BFS) with Fly ash (FA) (0 %, 30 %, 40 %, and 50 %), Steel Fibers (SF) volume content (0 %, 0.25 %, 0.5 % and 0.75 %) and Notch to Depth (a0/d) ratio (0.2,0.3,0.4 and 0.5), at four levels each, was adopted. The Work of Fracture Method (WFM) and Double K Fracture Criterion (DKFC) were utilised to determine the Fracture Energy (GF) and fracture toughness, respectively. The results obtained from all the sixteen mixes showed that the F0-S0.75-N0.5 mix demonstrated better values in several parameters, such as flexural strength of 7.82 MPa,KICini of 0.928 MPa√m, KICuns of 6.99 MPa√m and KICini/ KICuns of 0.133. A maximum GF of 2350 N/m was obtained with F50-S0.75-N0.2 mix. However, all the inferior values of these parameters were observed with F50-S0-N0.5 mix, which recorded a flexural strength of 4.90 MPa, KICini of 0.612 MPa√m,KICuns of 1.16 MPa√m, KICini/ KICuns of 0.528 and GF of 125 N/m. Through Taguchi analysis, the optimal combination for flexural strength was identified as FA 0 %, SF 0.75 %, and a0/d 0.5 and for both Initial Fracture Toughness (KICini) and Unstable Fracture Toughness (KICuns) at FA 0 %, SF 0.75 % and a0/d 0.4. For both the ratio of initial to unstable fracture toughness (KICini/ KICuns) and fracture energy (GF), the optimum combination was FA 0 %, SF 0.75 % and a0/d 0.2. Furthermore, the results indicate that FA significantly influences KICini, while SF predominantly affects all other parameters. The predictive performance of the regression equations demonstrates good agreement with experimental outcomes.

Study on the microstructure, recrystallization, and mechanical properties of hot-press sintered (TiC + B4C)/6061Al composites during hot rolling

Hot rolling is a vital secondary processing technique for aluminum matrix composites. To explore the forming mechanism of (TiC+B4C)/6061Al composites during hot rolling, the 6061Al and (TiC+B4C)/6061Al composites were fabricated via vacuum hot-press sintering followed by hot rolling. The results show that reinforcing particles changed the distribution of Si and resulted in the in-situ generation of SiC in hot-rolled (TiC+B4C)/6061Al composites. During hot rolling, reinforcing particles inhibited the elongation and refined the size of Al grains, and contributed to further enhancing the hardness and strength of hot-rolled 6061Al. With the hot rolling reduction rate increasing, the hardness and strength of hot-rolled (TiC+B4C)/6061Al composites improved, and the refinement effect of reinforcing particles intensified. Both reinforcing particles and hot rolling exhibited effects on the recrystallization behavior of 6061Al during hot rolling, primarily through particle induced nucleation mechanism and strain induced grain boundary migration mechanism. Remarkably, the strength achieved by hot-rolled (TiC+B4C)/6061Al composites at a 20% hot rolling reduction rate rivals that of hot-rolled 6061Al at an 80% hot rolling reduction rate, while still preserving high plasticity. Hot-rolled (TiC+B4C)/6061Al composites predominantly exhibited the ductile fracture of aluminum matrix and cleavage fracture of particles, and the ductile fracture characteristics gradually weakened with the hot rolling reduction rate increasing. The dislocation increment strengthening mechanism contributed the most to the strength improvement of hot-rolled (TiC+B4C)/6061Al composites. This study can provide valuable insights into aluminum matrix composites.