This paper investigates the resistance performance and resistance enhancement mechanism of cement mortar containing silica fume (SF) exposed to external sulfate attacks (ESA) at a temperature of 20 °C. The visual inspection, strain development, and mechanical performance of specimens made of 100% high sulfate-resistant Portland cement of grade 42.5 (P•HSR 42.5), 100% ordinary Portland cement of grade 42.5 (P•O 42.5), and binary blends of P•O 42.5 and SF, respectively, are evaluated using the mortar bar test. The mortar bars are exposed to a 5% Na2SO4 solution for 12 months and measured up to 12 months. The deterioration products are studied in terms of their types, amounts, and micro-structures by the means of x-ray diffraction (XRD), thermo gravimetric analysis (TGA), scanning electron microscope with energy dispersive spectroscopy (SEM-EDS), and mercury intrusion porosimetry (MIP). The results show cement mortars, which contain different dosages of SF (i.e., 3% and 5% by weight of cementitious materials), that have no visual damage after 12 months of exposure to ESA. The exponential increase in the expansion strain of P•HSR 42.5 cement mortars and P•O 42.5 cement mortars are observed, with strain values reaching up to 5825 × 10−6 and 8824 × 10−6, respectively, after 12 months of immersion. However, it is noteworthy that the tendency of increase in the expansion strain of cement mortar containing SF becomes a hyperbolic curve. Specifically, the expansion strain of cement mortar containing 3% and 5% SF are only 65.0 × 10−6 and 29.0 × 10−6, respectively, after 12 months of immersion. The resistance improvement mechanism of SF in cement mortars may be because the SF can effectively reduce the formation of the deterioration products, namely, ettringite (AFt) and gypsum. On the other hand, SF can significantly refine the pore structures, causing a drastic increase in the incidence of harmless pores (<20 nm). The pore structure refinement effect of SF plays a critical role in enhancing the resistance performance of cement mortars exposed to ESA. Therefore, cement containing appropriate SF will significantly improve the resistance performance of cement mortars exposed to ESA.
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