From the outlook of energy saving and environmental protection, the development of eco-friendly and green lubricants without compromising their lubrication performance has become a global agenda. Nevertheless, water-based lubricants suffer from low lubricity and weak load-bearing capacity, making them unsuitable for various industrial applications. Herein, using liquid-phase exfoliation, bulk MoS2 layers are delaminated into atomically thin nanosheets and stabilized in a water medium by a natural surfactant, Sapindius Mukrossi (SM). A natural SM surfactant consisting of 10 % –12 % saponin molecules has a hydrophobic tail aglycone and hydrophilic head glycone molecules that provide steric repulsive forces against the aggregation of exfoliated MoS2 nanosheets. Optimization of the surfactant concentration in water led to highly concentrated MoS2 nanosheets (∼1.23 mg/ml in a single step) with an average lateral length (<L>) and number of layers (<N>) of ∼ 150 nm and ∼ 8 layers, respectively. Owing to its high concentration and few-layers, MoS2 nanosheets based aqueous dispersion was directly tested for aqueous lubricant applications. Compared to pure water, MoS2 nanosheets (0.1 wt%) in water led to effective reductions in the coefficient of friction and wear scar diameter of ∼ 75 % and ∼ 65 %, respectively. Wear depth ∼ 15 µm on SS ball is reduced to ∼ 1 µm when 0.1 wt% of MoS2 nanosheets-SM surfactant dispersion under similar testing conditions. Post-mortem analysis suggested that the stable formation of protective tribo-film on the worn surfaces of steel surface that were tested at different intervals (1-210-400 Days) leads to an effective sliding under load. To demonstrate the practicality of this dispersion, SM surfactant stabilized MoS2 nanosheets was used as a dielectric lubricant fluid in a wire EDM for advanced metal-cutting fluid applications.
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