Cartridge filters are widely utilized in industrial dust removal due to their advantages of high dust removal efficiency, compact size relative to bag filters, and the capacity to reuse collected dust. However, the conventional upright installation of the cartridges' front row directly faces the air inlet, which is directly impacted by the high-velocity dirt airflow and is often broken. This setup also disrupts airflow distribution, leading to uneven mass flow distribution and localized high velocity. To address these challenges, this study proposes horizontally installing the cartridges, by utilizing the bottom cone to buffer the airflow. This not only resolves issues of localized cartridge breakage but also promotes uniform airflow distribution, thereby prolonging filter service life. Computational Fluid Dynamics (CFD) is employed to simulate the changes in the flow field within the physical model, using finite element iterative calculations. This approach reduces experimental costs while providing precise data. Therefore, numerical simulation is used to verify the effectiveness of horizontal cartridges in improving the uniformity of the flow field distribution in the cartridge filter. The results showed that the horizontal cartridge filter improved the mass flow distribution uniformity by 54.9%, the peak velocity difference was reduced by 69.63%, and the maximum velocity was reduced by 68.42% compared to the upright cartridge filter. Horizontal cartridges have a more uniform flow field distribution, effectively avoiding problems such as abrasion and rupture of the filter media caused by excessive local air velocity.
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