V2O5-WO3/TiO2 (VWTi) catalyst has long been utilized in fixed source flue gases to purify harmful NO gas. However, VWTi is classified as a hazardous material because of its harm to human health and environment. To address this issue, a low-cost green Cu-based zeolite catalyst (Cu@13X) with a wide temperature range was synthesized using an in-situ hydrothermal method. This method is intended to control the adsorption capacity of toxic SO2 by regulating the location of Cu species. UV-Vis DRS and EXAFS analyses revealed that a significant amount of Cu was encapsulated within the 12-membered ring pores of the 13X molecular sieve. SO2-TPD and DFT calculations further indicated that Cu@ 13X exhibits reduced SO2 chemical adsorption capacity. Consequently, this green catalyst demonstrated superior catalytic performance, maintaining superior NOx conversion for over 70 h in the mixture gas containing 250 ppm SO2; while the Cu/13X catalyst lacked NH3-SCR catalytic activity under the same conditions. Moreover, Cu@ 13X catalyst also has excellent NH3-SCR catalytic performance in low temperature flue gas below 250 °C, which is significantly better than the hazardous VWTi catalyst. Characterization techniques such as NH3-TPD, H2-TPR, and XPS confirmed that the Cu@ 13X catalyst possesses excellent acidity, robust redox capabilities, and abundant surface defects. In-situ DRIFT spectra further illustrated that the NH3-SCR reaction on the catalyst surface adheres to the Eley-Rideal mechanism both before and after the introduction of toxic SO2. This study offers a fresh perspective on the development of framework-confined NH3-SCR catalysts and elucidates the mechanism behind the sulfur resistance of these catalysts. And the green Cu@ 13X catalyst is anticipated to serve as an effective alternative to the hazardous VWTi catalyst.
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