Facile one-pot synthesis of Cu-SSZ-39 catalysts with excellent catalytic performance in NH3-SCR reaction

Abstract

Nitrogen oxide (NOx) emission from diesel vehicles has caused severe pollution to the atmospheric environment. Selective catalytic reduction of NOx with NH3 (NH3-SCR) technology has been widely used to remove NOx from diesel vehicle exhaust. Cu-SSZ-39 zeolites have exhibited excellent NH3-SCR catalytic activity and hydrothermal stability, giving them promise for practical application. A facile one-pot synthesis method to prepare Cu-SSZ-39 zeolites was developed, with complete crystallization achieved in 24 h. Moreover, the Cu content could be controlled by adjusting the amount of Cu-TEPA added without the need for complex post-treatment processes. Cu-SSZ-39 catalysts synthesized through the one-pot synthesis method exhibited excellent NH3-SCR activity and hydrothermal stability. The one-pot-synthesized Cu-SSZ-39 catalysts contained in situ generated CuO species, which can act as sacrificial sites to protect Cu2+ under sulfidation conditions. Considering their efficient synthesis process, excellent NH3-SCR activity, hydrothermal stability and sulfur resistance, one-pot-synthesized Cu-SSZ-39 catalysts hold great promise for future applications.