Excellent Mechanical Properties Research Articles

Preparation and application of waste cigarette butts-derived mulch film with excellent mechanical properties and optical transparency

Abstract The small waste cigarette butts every year worldwide added up is a significant threat to the environment. The main component of cigarette butts is cellulose acetate, which is an excellent film-forming material. Here, a one-step phase transition method was employed to successfully convert waste cigarette butts into a transparent film. This film (160×18×0.5 mm) derived from waste cigarette butts (CB) has high mechanical strength (fracture stress 23.5 MPa, Young’s modulus 13.1 MPa), good thermal stability, and excellent optical transmittance (91.8%), and low haze (40.3%). Its properties rival those of traditional low-density polyethylene (PE) film. Meanwhile, the CB film displayed fascinating bending-ability and folding resistance. The cigarette butt-derived film with low cost and excellent properties exhibits a promising application as agricultural mulch and provides recycle solution for waste cigarette butts.

Digital light processing of high-purity SiC ceramic membrane support modified by SiC whisker

High-purity SiC ceramic membrane has gained tremendous attention in the treatment of various corrosive wastewaters. Additive manufacturing technique makes it possible to fabricate high-purity SiC ceramic membrane with complex configurations. Here, we proposed a route for the preparation of high-purity SiC ceramic membrane support using digital light processing and SiC whisker reinforcement. With the increase of whisker content, the viscosity of SiCw/SiC photosensitive slurry increased due to the formation of whiskers agglomerations; the average pore size shifted from 3.15 μm to 1.35 μm with the occupation of large pores by SiC whiskers. In addition, the compressive strength of the ceramic support increased from 10.7 MPa to 16.7 MPa because of the decline in pore size and the toughening effects by SiC whiskers. So, the introduced SiC whiskers enhanced the pore connectivity and mechanical strength of the porous ceramics. This work provides a feasible path to manufacture high-purity SiC ceramic membrane support with complex configuration, high pore-connectivity and excellent mechanical properties.

Evaluation of various monofunctional monomers for the development of fracture tough dental materials exhibiting a low crosslink density

3D printing of fracture tough dental materials that additionally exhibit excellent mechanical properties is challenging. Nowadays, most of the 3D printing dental materials contain a mixture of highly reactive dimethacrylates. The corresponding printed materials exhibit a high crosslink density and are particularly brittle. They are therefore not suitable for additive manufacturing of fracture tough denture bases. Recently, an efficient technology based on the combination of a urethane dimethacrylate macromonomer with a monofunctional monomer and a poly(ɛ-caprolactone)-polydimethylsiloxane-poly(ɛ-caprolactone) triblock copolymer was developed. Materials exhibiting a low crosslink density, excellent mechanical properties, and high fracture toughness were obtained. In this article, further developments of this highly efficient technology are described. A wide range of monofunctional monomers (both methacrylates and acrylates) was evaluated in this system. It was shown that the structure of the selected monofunctional monomer has a strong influence on the mechanical properties (flexural strength and modulus) as well as on the fracture toughness of the light cured materials. Thanks to the formation of nanostructures, a strong increase of fracture toughness was obtained upon addition of the toughening agent (poly(ɛ-caprolactone)-polydimethylsiloxane-poly(ɛ-caprolactone) triblock copolymer). The most promising materials were the ones based on the following monofunctional monomers: 2-phenoxyethyl methacrylate, (octahydro-4,7-methano-1H-indenyl)methyl acrylate, isobornyl acrylate, tetrahydrofurfuryl methacrylate and 4-tert-butylcyclohexyl acrylate. Indeed, these materials exhibited excellent mechanical properties (90.0 ± 3.8 MPa < flexural strength < 102.6 ± 4.7 MPa; 2402 ± 90 MPa < flexural modulus < 2714 ± 68 MPa) combined with high fracture toughness (1.89 ± 0.06 MPa m1/2 ≤ maximum stress intensity factor (Kmax) ≤ 2.18 ± 0.08 MPa m1/2; 418 ± 14 J/m−2(−|-) ≤ work of fracture (Wf) ≤ 591 ± 25 J/m−2(−|-)). The measured Kmax and Wf were even significantly higher than the values reported for Probase Hot (Kmax = 1.44 ± 0.18 MPa m1/2; Wf = 270 ± 30 J/m−2(−|-)), a clinically proven and well-established PMMA based denture base material from Ivoclar. The successful DLP 3D printing of a monoblock denture using the most promising formulation confirmed the great potential of this technology for the development of 3D printing fracture tough denture bases.

Portable Photoacoustic Analytical System Combined with Wearable Hydrogel Patch for pH Monitoring in Chronic Wounds.

Timely diagnosis, monitoring, and management of chronic wounds play crucial roles in improving patients' quality of life, but clinical evaluation of chronic wounds is still ambiguous and relies heavily on the experience of clinician, resulting in increased social and financial burden and delay of optimal treatment. During the different stages of the healing process, specific and dynamic changes of pH values in the wound exudate can be used as biomarkers to reflect the wound status. Herein, a pH-responsive agent with well-behaved photoacoustic (PA) properties, nitrazine yellow (NY), was incorporated in poly(vinyl alcohol)/sucrose (PVA/Suc) hydrogel to construct a wearable pH-sensing patch (PVA/Suc/NY hydrogel) for monitoring of pH values during chronic wound healing. According to Rosencwaig-Gersho theory and the combination of 3D printing technology, the PA chamber volume and chopping frequency were systematically optimized to improve the sensitivity of the PA analytical system. The prepared PVA/Suc/NY hydrogel patch had excellent mechanical properties and flexibility and could maintain conformal contact with skin. Moreover, combined with the miniaturized PA analytical device, it had the potential to detect pH values (5.0-9.0) free from the color interference of blood and therapeutic drugs, which provides a valuable strategy for wound pH value monitoring by PA quantitation. This strategy of combining the wearable hydrogel patch with portable PA analysis offers broad new prospects for the treatment and management of chronic wounds due to its features of simple operation, time savings, and anti-interference.

Oxhide gelatin-regulated aramid nanofiber/liquid metal films with sandwiched structure for electromagnetic interference shielding

Liquid metal (LM) based electromagnetic interference (EMI) shielding materials with high conductivity and continuous deformation capacity are important needs for meeting modern advanced electronic equipment. However, an independent free-standing film with LM is difficult to achieve due to its unique fluidity properties. Here, a simple alternating filtration film-forming method was utilized to orderly construct a sandwiched EMI shielding film with LM stabilized by bio-based oxhide gelatin (gel) as the intermediate conductive layer, and two films of aramid nanofibers/oxhide gel (ANF/gel) as the external insulating protective layers. This design not only prevents LM from being exposed to environmental conditions, but also reduces the risk of chemical corrosion in practical applications. Under optimal LM addition conditions, the sandwiched film (0.3-3 L) exhibited better EMI shielding performance of 50.4 dB in the X-band than the blended film (0.7 dB), as well as excellent mechanical properties (tensile strength of 65.8 MPa, strain 8.6 %). More importantly, the sandwiched film still maintained reliable EMI shielding performance after being experienced largely physical deformation. This study provides a new solution for preparing LM-based EMI shielding composites, and is expected to arouse pursuit of high EMI shielding effects of bio-based gel while also paying attention to their safety.

A bioinspired switchable adhesive patch with adhesion and suction mechanisms for laparoscopic surgeries

Medical adhesives play an important role in clinical medicine because of their flexibility and convenient operation. However, they are still limited to laparoscopic surgeries, which have demonstrated urgent demand for liver retraction with minimal damage to the human body. Here, inspired by the suction cup structure of octopus, an adhesive patch with excellent mechanical properties, robust and switchable adhesiveness, and biocompatibility is proposed. The adhesive patch is combined by the attachment body mainly made of poly(acrylic acid) grafted with N-hydroxysuccinimide ester, crosslinked biodegradable gelatin methacrylate and biodegradable biopolymer gelatin to mimic the adhesive sucker rim, and the temperature-sensitive telescopic layer of microgel-crosslinked poly(N-isopropylacrylamide-co-2-hydroxyethyl methacrylate) to shrink and form internal cavity with reduced pressure. Through mechanical tests, adhesion evaluation, and biocompatibility analysis, the bioinspired adhesive patch has demonstrated its capacity not only in adhesion to tissues but also in potential treatment for medical applications, especially laparoscopic technology. The bioinspired adhesive patch can break through the limitations of traditional retraction methods, and become an ideal candidate for liver retraction in laparoscopic surgery and related clinical medicine.

Fabrication of a multiple-self-healing and self-cleaning polymer coating for mechanical-damaged optical glass surface

Mobile screens and optical glass devices encounter formidable engineering and technological bottlenecks in achieving irreversible restoration from surface mechanical scratches. Conventional methodologies involving glass surface micromachining and coatings technology have proven inadequate in effectively addressing the multiple recovery of optical transparency. Here, the synergistic integration principle of inorganic rigid cage-like structures and organic flexible chain segments is employed. A bionic “octopus” textured surface pattern, featuring ordered arrays of nano nodes acting as “post stations” and micro-nano wrinkles serving as “channels”, is one-step fabricated by a dipping-curing coating process. The polymer coating exhibits smooth, transparent, and multiple-self-healing function with patterned antifouling. Introducing and matching the coating onto mobile screens, transparency of wiped/scratched glass is significantly restored by the synergistic use of protonic/non-protonic solvent systems in a dipping-assisted healing process. Intriguingly, the coating achieves surface/internal pattern reconstruction along with excellent transparency, antifouling, and interfacial adhesion mechanical properties, characterized by surface micro-nano textures and internal micro-nano spheres organization, after undergoing multiple treatments with the biocompatible disinfectant and cleaning agent ethanol. In the future, it is expected to develop highly versatile engineering materials for mobile screens, optical lenses and automotive glass, enabling multiple self-healing, self-cleaning, and antifouling properties with broad industrial applications.

Design of ZnS nanospheres antireflective structure for mid and far infrared applications

Developing high-performance mid and far infrared antireflection films is a significant requirement in the field of infrared optics. This study successfully prepared AR films composed of ZnS nanospheres for mid and far infrared bands using a combination of hydrothermal and sol-gel methods. Initially, ZnS nanospheres with uniform size and good monodispersity were synthesized via the hydrothermal method and subsequently coated on CdSe substrate through dip coating. The refractive index of the ZnS film is adjusted between 1.36 and 1.52. A significant AR effect was observed in ZnS nanospheres film on CdSe substrate at 3–5 μm and 8–14 μm, and the reflectance is approximately 3 % which is about 25 % lower than that of the uncoated sample. Upon coating with a TiO2 protective layer, the reflectivity further decreased to about 0.6 % and the film demonstrated excellent weather resistance and mechanical properties. This work provides a novel approach for the preparation and regulation of mid and far infrared AR film, significantly contributing to the development of optical film.

Development of a 166.6MHz β = 1 higher-order-mode-damped superconducting cavity.

The storage ring of the high energy photon source will be driven by five 166.6MHz β = 1 quarter-wave superconducting cavities operating at 4K. A higher-order-mode-damped superconducting cavity was designed with excellent rf and mechanical properties based on the successful development of the proof-of-principle cavity. The mechanical design of the dressed cavity was focused on addressing stress safety throughout the processes, tunability, frequency detuning due to pressure fluctuation, and Lorentz force, among other factors. A new liquid helium vessel was designed along with a comprehensive stiffening scheme to mitigate the surging peak stress on the cavity resulting from the significantly unequal beam pipe size. In the first batch, three cavities were manufactured, and surface preparations were carefully conducted to eliminate defects and etching traces while ensuring cleanliness. The cavity's Q0 at the design voltage of 1.5 MV reached 3.8 × 109 at 4K, comfortably surpassing the design goal. Field emission onset was not observed during the entire test up to a peak electric field of 60 MV/m, thanks to the optimized processing procedures. Subsequently, one cavity was welded with the newly designed helium vessel and vertically tested at 2K, achieving an rf performance comparable to the bare cavities, demonstrating the success of the jacketed cavity. This paper presents the design, fabrication, surface preparation, and cryogenic tests of the first higher-order-mode-damped 166.6MHz β = 1 superconducting cavity.

Densification, microstructure, thermal and mechanical properties of Si3N4 ceramics: Effect of Y2Si4N6C and MgSiN2 content

The rapid development of third-generation semiconductors urgently requires ceramic substrates with excellent performance. In this work, silicon nitride (Si3N4) ceramics were successfully prepared via gas-pressure sintering (GPS) using Y2Si4N6C and MgSiN2 as additives. The influence of Y2Si4N6C–MgSiN2 content on the liquid phase properties and microstructure of Si3N4 ceramics was clarified. The use of Y2Si4N6C–MgSiN2 not only did not introduce additional oxygen but also consumed SiO2 and purified the β-Si3N4 lattice. The increase in N/O formed a nitrogen-rich liquid phase, which led to the microstructure of Si3N4 ceramics having a bimodal distribution. The relationship between different degrees of bimodal microstructure and properties was explored. When the Y2Si4N6C–MgSiN2 content was 9 wt%, Si3N4 ceramics obtained excellent thermal and mechanical properties due to lattice purification, Si3N4/Si3N4 continuity increase, the largest average grain diameter, and a bimodal distribution microstructure with moderate grain size distribution. The thermal conductivity was 116.7 W m−1 K−1, the fracture toughness was 10.7 ± 0.35 MPa m1/2, and the bending strength was 767 ± 29.6 MPa.

Novel antibacterial orthodontic elastomeric ligature with oral biofilm-regulatory ability to prevent enamel demineralization

ObjectivesTo synthesize a novel antibacterial orthodontic elastomeric ligature incorporating dimethylaminohexadecyl methacrylate (DMAHDM) for the first time to prevent enamel demineralization during orthodontic therapy. MethodsVarious mass fractions of DMAHDM (ranging from 0 % to 20 %) were grafted onto commercial elastomeric ligatures using an ultraviolet photochemical grafting method and were characterized. The optimal DMAHDM concentration was determined based on biocompatibility and mechanical properties, and the antibacterial efficacy was evaluated in a whole-plaque biofilm model. TaqMan real-time polymerase chain reaction and fluorescence in situ hybridization were used to assess the microbial regulatory ability of the multispecies biofilms. Furthermore, an in vitro tooth demineralization model was established to explore its preventive effects on enamel demineralization. Statistical analysis involved a one-way analysis of variance and LSD post hoc tests at a significance level of 0.05. ResultsThe elastomeric ligature containing 2 % mass fraction of DMAHDM exhibited excellent mechanical properties, favorable biocompatibility, and the most effective antibacterial ability against microorganisms, which decreased by almost two logarithms (P < 0.05). It significantly reduced the proportion of Streptococcus mutans in the multispecies plaque biofilm by 25 % at 72 h, leading to an enhanced biofilm microenvironment. Moreover, the novel elastomeric ligature demonstrated an obvious preventive effect on enamel demineralization, with an elastic modulus 30 % higher and hardness 62 % higher than those of the control group within 3 months (P < 0.05). SignificanceThe integration of DMAHDM with an elastomeric ligature holds significant promise for regulating biofilms and preventing enamel demineralization in orthodontic applications.

Failure Mechanisms and Strategies Toward Flexible Zinc‐Air Batteries

AbstractFlexible zinc‐air batteries (FZABs) have emerged as a promising alternative to lithium‐ion batteries in flexible electronic devices due to the advantages of excellent mechanical properties, high energy density, and notable safety. However, the unclear causes of performance degradation and failure mechanisms of FZABs significantly impede their commercialization. Therefore, extensive research is needed to fully reveal the factors and mechanisms responsible for the performance decline of FZABs. In this review, the failure mechanisms of FZABs' key components, including the Zn anode, solid electrolyte, catalyst air cathode, and electrolyte/electrode interface are analyzed and discussed. To promote further research and development of FZABs, a series of challenges and corresponding strategies are summarized and analyzed. Finally, the future development of FZABs is envisioned. This paper aims to comprehensively elucidate the failure mechanisms of FZABs, guide the development of high‐performance FZABs, and thus promote their commercialization.

Ultralight, elastic, hydrophobic Willow moss-derived aerogels for efficient oil-water separation

Aerogels with exceptional absorption capacity and remarkable selectivity, have generated significant interest in the scientific community as absorbents. But the utilization of aerogels has been restricted due to the expensive raw materials and the complexity of the fabrication process. Efforts to create green and cost-effective absorbents are in high demand to effectively remove oil from wastewater. Herein, the fabrication of porous lightweight bio-aerogels using Willow moss and sodium alginate (SA) is considered as an effective approach. Furthermore, following the silylation treatment, the hydrophobic aerogel maintained good mechanical stability, excellent absorption capacity, and good thermal insulation performance. These aerogels exhibited excellent mechanical properties and could effectively contribute to the control of environmental pollution caused by oil and harmful organic solvents. With its low-cost and environmentally friendly preparation process, as well as its remarkable performance, this method demonstrated significant potential in the preparation of porous bio-based aerogels.

Fabrication and application of multifunctional conductive hydrogel film for wearable sensors via efficient freeze-thaw cycling and annealing process

Conductive hydrogel films, as integral elements of flexible sensors, hold promising applications across diverse fields. However, their cost-effective and straightforward production, ensuring both excellent mechanical properties and conductivity, remains a formidable challenge. In our research, we developed a multifunctional conductive hydrogel film using a freeze-thaw cycling-annealing method. That process applied freeze-thaw cycling to reorganize the hydrogel’s cross-linking structure and improve the polyvinyl alcohol molecules’ crystallinity through annealing. The thickness of the fabricated film was approximately 100 μm, and the limit of detection and sensitivity for glucose were 2.82 μM and 117.6 μA /mM*cm2 respectively, and the sensitivity factor during the bending process was 2.61, which demonstrated excellent biocompatibility, mechanical properties, and electrochemical properties. It also facilitates wireless, real-time electrophysiological signal monitoring and sweat glucose tracking in the human body. In summary, the freeze-thaw cycling/annealing approach simplified and accelerated hydrogel film preparation. This development is poised to resolve the intricacies of existing hydrogel film production methods and broaden the application scope of such films in wearable devices.

A review on the cutting of carbon fiber reinforced thermoplastic composites

AbstractAs a more sustainable alternative to carbon fiber reinforced thermosetting (CFRTS) composites, carbon fiber reinforced thermoplastic (CFRTP) composites are increasingly being used to favor the lightweight design and energy‐saving needs of the new generation high‐end equipment. Usually, cutting is an essential manufacturing process for CFRTP components to overcome the preparation limitations and meet the assembly requirements. However, CFRTP is regarded as a typical difficult‐to‐machine material, resulting in extremely poor machining quality and efficiency. In this paper, a comprehensive literature review on the cutting of CFRTP is provided from three aspects. Firstly, the chip formation, cutting force, and cutting temperature are described to understand the cutting mechanism clearly. Secondly, the influencing factors of damage formation as well as the damage detection methods are summarized. Finally, the improvement methods of machining quality in recent years, from cutting parameters, cutting tools, and assisted machining technologies, are presented. Furthermore, the conclusions and future trends in the cutting of CFRTP are discussed, which offers a significant reference value for the realization of high‐quality and efficient machining of CFRTP.Highlights CFRTP has attracted widespread attention in the high‐end equipment manufacturing due to its excellent mechanical properties and environmental friendliness. Cutting is an essential manufacturing process for CFRTP components. Cutting mechanism, machining damage, and improvement method of machining quality during the cutting of CFRTP are reviewed. The current research gaps and future trends are discussed.

Effect of active carbonyl-carboxyl ratio on dynamic Schiff base crosslinking and its modulation of high-performance oxidized starch-chitosan hydrogel by hot extrusion 3D printing

The quest to develop 3D starch-based printing hydrogels for the controlled release of active substances with excellent mechanical and printing properties has gained significant attention. This work introduced a facile method based on crosslinking via Schiff base reaction for preparing bicomponent hydrogels. The method involved the utilization of customizable oxidized starch (OS) and chitosan (CS), enabling superior printing performance through the precise control of various active carbonyl-carboxyl ratios (ACR, 2:1, 1:1, and 2:3, respectively) of OS. OS-CS hydrogel (OSC) with an ACR level of 2:1 (OS-2-y%CS) underwent rearrangement during printing environment, fostering increased Schiff base reaction with a higher crosslinking degree and robust high structural recovery (>95 %). However, with decreasing ACR levels (from 2:1 to 2:3), the printing performance and mechanical strength of printed OSC (POSC) declined due to lower Schiff base bonds and increased phase separation. Compared with printed OS, POS-2-2%CS exhibited a remarkable 1250.52 % increase in tensile strength and a substantial 2424.71 % boost in compressive strength, enhanced shape fidelity and notable self-healing properties. Moreover, POS-2-2%CS exhibited stable diffusive drug release, showing potential application in the pH-responsive release of active substances. Overall, controlling the active carbonyl-carboxyl ratios provided an efficient and manageable approach for preparing high-performance 3D-printed hydrogels.

An insect lac blanket-mimetic and degradable shellac hydrogel/chitosan packaging film with controllable gas permeation for fresh-cut vegetables preservation

Fresh-cut products are extremely perishable due to the processing operations, and the atmosphere environment, especially CO2, O2 and H2O, could profoundly affect their shelf life. Herein, an insect “lac blanket”-mimetic and facile strategy was proposed for fresh-cut vegetables preservation, employing porous shellac hydrogel microparticles as gas “switches” in chitosan film to regulate CO2, O2 and H2O vapor permeability. Thus, the shellac hydrogel/chitosan hybrid film presented the controllable and wide range of gas permeability, compared with the chitosan film. The shellac-COOH nanoscale vesicles aggregated to form shellac hydrogel network via hydrophobic binding. The shellac hydrogel microparticles played a certain lubricating effect on the hybrid film casting solution. The hydrogen bond network between shellac hydrogel and chitosan contributed to the excellent mechanical properties of the hybrid film. The hybrid film also exhibited remarkable water-resistant, antifogging properties, optical transparency and degradability. The hybrid packaging films prepared through this strategy could adjust the internal gas (CO2, O2, H2O and ethylene) contents within the packages, and further exhibited admirable preservation performance on three fresh-cut vegetables with different respiratory metabolisms. This gas permeation-controlled strategy has great potential in fresh food preservation and various other applications that need a modified atmosphere.

Influences of cryo-thermal cycling on the tensile properties of short carbon fiber/polyetherimide composites

The reliability of short fiber reinforced polymer composites is crucial for their successful applications in aerospace engineering with cryo-thermal cycling (CTC). This study investigates the influences of CTC on the tensile properties of short carbon fiber (SCF)/polyetherimide (PEI) composites at room temperature (25 °C) and elevated temperature (170 °C). First, SCF surfaces were coated by carbon nanotube-polydomaine (CNT-PDA) hybrid sizing, and then SCF/PEI composites were prepared via the facile injection molding technique. Impressively and unexpectedly, the tensile strength at 25 °C and 170 °C of SCF/PEI composites is all enhanced by the CTC exposure, attributing to the enhanced mechanical properties of PEI matrix and fiber/PEI interface bonding. In addition, CNT-PDA sizing and CTC exposure have a combined effect on improving the tensile properties of SCF/PEI composites at 25 °C and 170 °C. Overall, the SCF/PEI composites exhibit excellent mechanical properties under extreme service conditions, and are thus promising to serve in aerospace components.

Regulating pore structure of aramid nanofiber (ANF) separators for lithium–sulfur (Li–S) batteries

Excellent ionic conductivity and mechanical robustness are significant for separators of Li–S batteries. Aramid nanofiber (ANF) has been widely used in separators due to their excellent mechanical properties and high-temperature resistance. However, pure ANF separator possesses a dense pore structure resulting from the closely intertwined nanofibrous network, leading to inferior ionic conductivity. Herein, we propose a strategy of inhibiting of hydrogen bonding (IHB) among nanofibers to regulate the pore structure of ANF separators via employing pore-forming agent, solvation, and differentiated drying methods. Notably, a graph theoretical methodology (structural GT) is introduced to analyze the percolating network of ANF separator, revealing that the higher average nodal connectivity, the more abundant and homogeneous porous structure and higher conductivity. Excitingly, the pore size and the ionic conductivity of ANF separator by supercritical carbon dioxide drying (S-ANFs) is 44 nm and 0.171 mS/cm, which is 5 times and 1.9 times higher than pure ANF separator, respectively. Moreover, the ANF separator is dimensionally stable under 200 °C, demonstrating its desirable security under extreme conditions. Finally, the half-cell equipped resultant S-ANFs exhibits outstanding cycling stability (566 mAh/g after 200 cycles at 0.5 C) and Coulombic efficiency (99.25%). This work provides an efficient strategy to regulate the pore structure of ANF separator.

Effect of solidification pressure on the corrosion behavior and mechanical properties of Al-7Si-3Cu-(0.4 Mg)-(0.5Ge) alloys

Developing practical microstructural solutions that simultaneously enable excellent corrosion resistance and mechanical properties in Al-Si-Cu-based alloys has been increasingly in demand. In this study, we attempt to tailor the microstructural evolution to manipulate the mechanical performance and corrosion resistance of Al-7Si-3Cu-(0.4 Mg)-(0.5Ge) alloys fabricated by GPa-level pressure combined with solution and/or aging treatments. It was found that as the solidification pressure increased, the dendritic growth tendency of the α-Al phase became less pronounced, and the modification of eutectic Si became increasingly significant. Complete solid solution alloys were even achieved under 6 GPa. The corresponding kinetic and thermodynamic mechanisms of pressure-induced microstructural evolution were explored in detail. Upon aging treatment, dense irregular Si precipitates emerged from the supersaturated matrix in Al-7Si-3Cu alloys solidified at 5 GPa and 6 GPa, while denser and finer Si precipitates growing along the 〈100〉Al directions dominated the matrix of Al-7Si-3Cu-0.4 Mg-0.5Ge alloys, which resulted in considerable enhancement of mechanical properties. The electrochemical corrosion behavior was evaluated in the as-cast and heat-treated conditions. The underlying corrosion mechanisms were discussed in terms of pressure, supersaturated solutes and precipitates. These results reveal the feasibility of designing high-strength and corrosion-resistant Al-Si-Cu series alloys via the manipulation of pressure and heat treatment.