Li/sulfurized polyacrylonitrile (Li/SPAN) batteries are garnering attention for their potential in sustainable energy storage with notable advantages such as a high theoretical energy density exceeding 1000 Wh kg-1, surpassing the 750 Wh kg-1 of Li/NMC811, and being free of transition metals. The absence of transition metals addresses concerns related to their cost, scarcity, uneven distribution, and potential toxicity. However, current Li/SPAN batteries have yet to realize their full potential in terms of energy density and cycle life. This shortfall can be attributed to a lack of comprehensive understanding across various system levels, resulting in a dearth of well-directed research efforts.In this work, we conduct a thorough study of the energy density and cycle life of practical Li/SPAN cells using internally developed models. Our analysis revealed refreshed perspectives from the common consensus among the Li/SPAN battery community. Concerning energy density, we find that this output is notably influenced by SPAN voltage, electrolyte weight, and inactive weights. In addition to the conventional method of enhancing SPAN specific capacity, these parameters present fresh opportunities to boost the energy density of Li/SPAN batteries. Details about potential executive strategies and practical viability regarding each parameter are also discussed.Regarding cycle life, while the Coulombic efficiency of Li plating/stripping (Li CE) is widely recognized as a critical factor, our analysis reveals that its impact primarily lies in regulating the consumption of the electrolyte rather than that of Li metal. Therefore, controlling the chemistry of side reactions, represented by the average equivalent molecular weight (i.e., molecular weight over number of exchanged electron) and electrolyte density, emerges as a complementary approach to improve cycle life. Overall, our findings suggest that transitioning from heavy hydrofluoroether-based localized high-concentration electrolytes (LHCEs) to lightweight alkyl ether-based weakly-solvating electrolytes is beneficial for advancing Li/SPAN batteries, both in terms of energy density and cycle life.
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