Ball milling of Ni 3Fe and Fe 3X (X = Si, Zn, Sn) was performed at temperatures from 23°C to 300°C. X-ray diffractometry, transmission electron microscopy, and differential scanning calorimetry were used to measure the average grain size, internal strain distribution, and thermal stability of the as-milled samples. It was found that the average grain grain size was larger at higher milling temperatures, and the strain distribution was smaller. The alloys of Fe 3Sn and Fe 3Zn were single-phase after milling, showing that the milling process suppressed the formation of the equilibrium phases that would otherwise have formed at 300°C. Upon annealing the asmilled materials, grain growth and equilibrium phase formation occurred nearly simultaneously, probably because both are controlled by atomic diffusivity. The thermal stability against grain growth and equilibrium phase formation was not affected by milling temperature. There were, however, significant differences in the stabilities of the different alloys against grain growth and phase separation, and some controlling parameters are suggested.
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