A methodology for the structural assessment of Nickel-Titanium (Ni-Ti) endodontic files and a novel approach to predict their fatigue behavior using finite element method (FEM) were proposed. ProTaper-Universal F1 and F2 endodontic files were selected due to availability of extensive test data needed for the validation of the methodology. Bending and torsional loadings were analyzed since these provide essential data for the structural integrity assessment for the endodontic files. High-definition FEM models and their computationally efficient idealized versions were developed. The results for the bending and torsional stiffness of the F1 endodontic file agreed with the literature data validating the proposed methodology. Hysteresis energy density was shown to give promising results as a predictor of low cycle fatigue failure. The predictions with the idealized models matched those of the high-definition models, justifying the proposed idealizations. The validated models demonstrated that F2 has 60% higher bending and torsion resistance and 7% higher hysteresis energy density per cycle with respect to F1, leading to the conclusion that F1 has a lower structural stiffness but a longer fatigue life as compared to F2. In summary, the developed methodology allows for the structural and durability evaluation of various design parameters for Ni-Ti endodontic files.
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