The main features of low calorific gases as those from biomass gasification processes, landfills, mines and sewage sludge are well known. They can be expressed as low calorific values, high water content, corrosive actions and composition changes. Due to these characteristics there are up to date no combustion systems available which are capable to utilise such gases efficiently. The ordinary combustion concepts frequently do not guarantee sufficient flame stability. The high emissions of harmful substances as CO and NOx are another problem. Because of mentioned difficulties it is necessary and also a challenge to develop an efficient and flexible combustion system which can handle these problems. Through several matching steps of numerical and experimental investigations Gaswärme-Institut e. V. Essen (GWI) developed a progressive combustion system based on the concept of continuous air staging (COSTAIR). Burner tests at a small scale thermal load of 30 kW proved a stable combustion and low NOx and CO emissions for different qualities of low calorific gases. The best design of a small scale burner was transferred to larger thermal loads by applying of scale-up criteria. Already achieved experimental results at 200 kWth confirmed the efficient performance and the high potential of the burner for use of low calorific gases.
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