Consumer Electronics Research Articles

Simultaneously enhancing the flow properties and mechanical strength of polyphenylene sulfide via in‐mold ultrasonic‐assisted injection molding

AbstractInjection molding is widely used for making intricate plastic products due to its precision, cost efficiency, and fast production. Industries like consumer electronics, aerospace, and medical, demand high mechanical properties from these parts. However, high‐performance polymers face challenges in flowability. Ultrasonic‐assisted injection molding offers a solution, but its impact on flowability and mechanical properties is not fully understood. We propose a novel injection mold design with in‐mold ultrasonic vibration to address this. By applying high‐frequency shear forces to the melt, it alters polymer chain alignment, enhancing flow and microstructure. Employing polyphenylene sulfide (PPS) resin as the primary material, this study systematically explores the impact of varying ultrasonic vibration durations and stages on melt filling behavior and product performance. Compared with conventional molds, ultrasonic‐assisted molds reduce melt viscosity by 38% and improve mechanical properties by 10.21%, with a 17.1% increase in crystallinity. This technology shows promise for improving flowability and mechanical properties in injection molding, with potential for wide industrial application.

Effects of soldering temperature and preheating temperature on the properties of Sn–Zn solder alloys using wave soldering

Purpose This study aims to address the problem of low-temperature wave soldering in industry production with Sn-9Zn-2.5 Bi-1.5In alloys and develop qualified process parameters. Sn–Zn eutectic alloys are lead-free solders applied in consumer electronics due to their low melting point, high strength, and low cost. In the electronic assembly industry, Sn–Zn eutectic alloys have great potential for use. Design/methodology/approach This paper explored developing and implementing process parameters for low-temperature wave soldering of Sn–Zn alloys (SN-9ZN-2.5BI-1.5 In). A two-factor, three-level design of the experiments experiment was designed to simulate various conditions parameters encountered in Sn–Zn soldering, developed the nitrogen protection device of waving soldering and proposed the optimal process parameters to realize mass production of low-temperature wave soldering on Sn–Zn alloys. Findings The Sn-9Zn-2.5 Bi-1.5In alloy can overcome the Zn oxidation problem, achieve low-temperature wave soldering and meet IPC standards, but requires the development of nitrogen protection devices and the optimization of a series of process parameters. The design experiment reveals that preheating temperature, soldering temperature and flux affect failure phenomena. Finally, combined with the process test results, an effective method to support mass production. Research limitations/implications In term of overcome Zn’s oxidation characteristics, anti-oxidation wave welding device needs to be studied. Various process parameters need to be developed to achieve a welding process with lower temperature than that of lead solder(Sn–Pb) and lead-free SAC(Sn-0.3Ag-0.7Cu). The process window of Sn–Zn series alloy (Sn-9Zn-2.5 Bi-1.5In alloy) is narrow. A more stringent quality control chart is required to make mass production. Practical implications In this research, the soldering temperature of Sn-9Zn-2.5 Bi-1.5In is 5 °C and 25 °C lower than Sn–Pb and Sn-0.3Ag-0.7Cu(SAC0307). To the best of the authors’ knowledge, this work was the first time to apply Sn–Zn solder alloy under actual production conditions on wave soldering, which was of great significance for the study of wave soldering of the same kind of solder alloy. Social implications Low-temperature wave soldering can supported green manufacturing widely, offering a new path to achieve carbon emissions for many factories and also combat to international climate change. Originality/value There are many research papers on Sn–Zn alloys, but methods of achieving low-temperature wave soldering to meet IPC standards are infrequent. Especially the process control method that can be mass-produced is more challenging. In addition, the metal storage is very high and the cost is relatively low, which is of great help to provide enterprise competitiveness and can also support the development of green manufacturing, which has a good role in promoting the broader development of the Sn–Zn series.

Muon ring and FCC-ee / CEPC based antimuon-electron colliders

Abstract Recently, the construction of an antimuon-electron collider, μTRISTAN, at KEK has been proposed. We argue that the construction of a similar muon ring tangential to FCC-ee and CEPC will give an opportunity to realize antimuon-electron collisions at higher center-of mass energies. Moreover, the same ring may be used later to-realize energy-frontier antimuon-proton colliders based on FCC-pp and SppC. Similarly, changing of electron ring in μTRISTAN project into proton ring will give opportunity to investigate lepton-hadron collisions at ~2 TeV center-of-mass energies. In this paper the main parameters of proposed colliders have been studied. It is shown that sufficiently high luminosities can be achieved for all proposals under consideration.

Multilingual non-intrusive binaural intelligibility prediction based on phone classification

Speech intelligibility (SI) prediction models are a valuable tool for the development of speech processing algorithms for hearing aids or consumer electronics. For the use in realistic environments it is desirable that the SI model is non-intrusive (does not require separate input of original and degraded speech, transcripts or a-priori knowledge about the signals) and does a binaural processing of the audio signals. Most of the existing SI models do not fulfill all of these criteria. In this study, we propose an SI model based on phone probabilities obtained from a deep neural net. The model comprises a binaural enhancement stage for prediction of the speech recognition threshold (SRT) in realistic acoustic scenes. In the first part of the study, SRT predictions in different spatial configurations are compared to the results from normal-hearing listeners. On average, our approach produces lower errors and higher correlations compared to three intrusive baseline models. In the second part, we explore if measures relevant in spatial hearing, i.e., the intelligibility level difference (ILD) and the binaural ILD (BILD), can be predicted with our modeling approach. We also investigate if a language mismatch between training and testing the model plays a role when predicting ILD and BILD. This point is especially important for low-resource languages, where not thousands of hours of language material are available for training. Binaural benefits are predicted by our model with an error of 1.5 dB. This is slightly higher than the error with a competitive baseline MBSTOI (1.1 dB), but does not require separate input of original and degraded speech. We also find that good binaural predictions can be obtained with models that are not specifically trained with the target language.

Preparation of high-performance multilayer circuits by controlling the diffusion of Ag in borosilicate glass-ceramics through the addition of SiO2

Due to its superior reliability and performance, thick film technology is extensively employed in various applications, including automotive electronics, consumer electronics, communication engineering, and aerospace. However, a challenge arises from the mutual diffusion during the electronic paste production process, which leads to a decline in insulation performance and hinders the production of three-dimensional equipment. Inspired by the principles of low-temperature co-fired ceramic technology, a multi-layered ceramic structure has been successfully bonded using thick film technology by introducing a borosilicate glass-ceramics layer. To further enhance the properties of this multi-layered ceramic structure, approximately 8 wt% SiO2 was incorporated into the borosilicate glass-ceramics. This addition effectively inhibits silver diffusion and reduces the diffusion depth within the glass-ceramic film. The key mechanisms behind this improvement are the increased activation energy for crystallization, resulting in a slower crystallization rate due to the addition of SiO2. Moreover, the multi-layered ceramic with a sandwich structure exhibits remarkable properties. Notably, the dielectric strength of this system has been significantly enhanced to 13.9 kV/mm, accompanied by a high adhesion strength of 790 N. These enhanced properties of the optimized system indicate promising characteristics for multi-layer circuit applications.

Three-dimensional high-aspect-ratio microarray thick electrodes for high-rate hybrid supercapacitors

Hybrid supercapacitors (HSCs) with facile integration and high process compatibility are considered ideal power sources for portable consumer electronics. However, as a crucial component for storing energy, traditional thin-film electrodes exhibit low energy density. Although increasing the thickness of thin films can enhance the energy density of the electrodes, it gives rise to issues such as poor mechanical stability and long electronic/ion transport pathways. Constructing a stable three-dimensional (3D) ordered thick electrode is considered the key to addressing the aforementioned contradictions. In this work, a manufacturing process combining lithography and chemical deposition techniques is developed to produce large-area and high-aspect-ratio 3D nickel ordered cylindrical array (NiOCA) current collectors. Positive electrodes loaded with nickel–cobalt bimetallic hydroxide (NiOCA/NiCo-LDH) are constructed by electrodeposition, and HSCs are assembled with NiOCA/nitrogen-doped porous carbon (NiOCA/NPC) as negative electrodes. The HSCs exhibits 55 % capacity retention with the current density ranging from 2 to 50 mA cm−2. Moreover, it maintains 98.2 % of the initial capacity after long-term cycling of 15,000 cycles at a current density of 10 mA cm−2. The manufacturing process demonstrates customizability and favorable repeatability. It is anticipated to provide innovative concepts for the large-scale production of 3D microarray thick electrodes for high-performance energy storage system.

The Impact of Brand Experience on eWOM: Brand Love and Brand Loyalty as Mediators in Consumer Electronics

Purpose: This study examines how brand experience affects eWOM by considering brand love and brand loyalty as mediators in consumer electronic sector. Design/methodology/approach: A data survey was conducted in Ho Chi Minh City, Vietnam, with 350 eligible respondents via Google Forms. The PLS-SEM approach was implemented to gauge the measurement and structural model. Findings: The finding demonstrates that brand experience, brand love, and brand loyalty have a beneficial impact on eWOM. Furthermore, brand love and brand loyalty serve as mediators connecting brand experience and eWOM. Research limitations/implications: This research might be used by scholars and practitioners to investigate how brand experience impacts eWOM in the consumer electronics sector, focusing on brand love and brand loyalty as mediators. Originality/value: This investigation is one of the pioneers in deploying the SOR model to analyze how brand experience affects eWOM. It also contributes to existing research by highlighting the roles of brand love and brand loyalty as mediators in connecting brand experience with eWOM.

Easy Living Rental Appliances Website

Abstract— The rental market for home appliances has seen significant growth in recent years, driven by evolving consumer preferences and the rise of the sharing economy. Easy Living Rental Appliances is a prominent player in this market, offering a wide range of modern appliances on flexible rental plans. This research paper explores the design, functionality, and user experience of Easy Living Rental Appliances, analyzing its strengths and areas for improvement. By examining user feedback, market trends, and industry best practices, this paper provides insights into enhancing the platform’s usability, customer satisfaction, and overall performance. The rental market for home appliances has witnessed significant growth in recent years, driven by changing consumer preferences, technological advancements, and the rising demand for flexible and cost-effective solutions. EasyLivingRentals.com is an online platform designed to streamline the process of renting home appliances, offering a wide range of modern appliances on flexible rental plans. This research paper aims to analyze and enhance the user experience and efficiency of Easy Living Rental Appliances through various modules and features. Keywords – Easy Living Rental Appliances Platform, Affordable Tech, Price Comparison, Informed Decisions, User Empowerment, Digital Marketplace, Gadget Shopping, Tech Enthusiasts, Innovation, Consumer Electronics.

Budget Gadget a Price Comparison Website

Abstract—In today’s dynamic technological landscape, the quest for budget-friendly yet highquality electronic gadgets remains a paramount concern for consumers worldwide. “Budget Gadget” emerges as a pioneering solution to cater to this burgeoning demand, offering an intuitive platform designed to simplify the process of discovering affordable gadgets across diverse categories. Leveraging state-of-the-art technologies such as React.js, MongoDB, and Node.js, Budget Gadget sets out to revolutionize the way users explore and acquire electronic devices. The essence of Budget Gadget lies in its user-centric approach, prioritizing accessibility, affordability, and functionality. Through a seamless integration of intuitive user interfaces and robust backend infrastructure, Budget Gadget aims to empower users with the ability to make informed purchasing decisions tailored to their specific budgetary constraints and preferences. By curating a diverse selection of gadgets spanning smartphones, laptops, smart home devices, wearables, and more, Budget Gadget endeavours to serve as a comprehensive hub for tech enthusiasts and budget-conscious consumers alike..As a testament to its commitment to excellence, Budget Gadget undergoes continuous refinement and enhancement, driven by user feedback, market trends, and technological advancements. With a relentless focus on delivering unparalleled value and utility, Budget Gadget stands poised to redefine the landscape of budget-friendly gadget shopping, offering a transformative experience that empowers consumers to navigate the digital marketplace with confidence and ease. Keywords – Budget Gadget Platform, Affordable Tech, Price Comparison, Informed Decisions, User Empowerment, Digital Marketplace, Gadget Shopping, Tech Enthusiasts, Innovation, Consumer Electronics.

Metal Painting by Plasma Jet

AbstractConducting metal interconnections are essential to link electronic components or multiple circuits for electronic device fabrication. Scalable, rapid, and sustainable methods for printing adherent metal interconnections on dielectric materials are lacking, which stifles the development of new electronic consumer devices. Here a breakthrough single‐step and rapid process to deposit highly conducting metal tracks is introduced, using an atmospheric pressure plasma jet. The deposition process used a rudimentary aqueous solution of metal salts as ink, that was introduced as a mist into a helium plasma gas. The metal salt was reduced and deposited with spatiotemporal control using a plasma jet generated at radio frequency with 15 W power at room temperature and pressure. The conductive metal layers were highly adhesive on glass, ceramics, polymeric materials, even biological surfaces such as plant leaves and animal skin, depostedwith little damage to the substrate. The conductivity of deposited tracks on glass shows 50.8 ± 8.6% and 5.2 ± 1.6% of bulk silver and copper metal conductivity respectively.

Large Language Models in Consumer Electronic Retail Industry: An AI Product Advisor

This paper explores the development of an AI product advisor utilizing large language models (LLMs). Firstly, we discuss the needs and the current problems faced by industry. Subsequently, we reviewed past works by various scholars regarding AI Assistant in Retail and Other Industries, and LLM Models and techniques used in generative AI chatbot for sales and service activity related works. Next, we assessed the performance of various models including Llama2B, Falcon-7B, and Mistral-7B, in conjunction with advanced response generation techniques such as Retrieval Augmented Generation (RAG), fine-tuning through QLora and LLM chaining. Our experimental findings reveal that the combination of Mistral-7B with the RAG and LLM chaining technique enhances both efficiency and the quality of model responses. Among the models evaluated, Mistral-7B consistently delivered satisfactory outcomes. We deployed a prototype system using Streamlit, creating a chatbot-like interface that allows users to interact with the AI advisor. This prototype could potentially increase the productivity of frontliners in the retail space and provide benefits for the industry.

Level-set topology optimization of heat sinks with phase-change material

Phase-change materials (PCMs) excel in storing significant thermal energy through the latent heat of fusion during phase changes. However, they often suffer from low thermal conductivity, requiring the incorporation of materials with higher thermal conductivity to overcome this limitation. In this study, we employ the level-set method to topologically optimize the distribution of both PCM and high thermal conductivity materials within heat sinks.The heat transfer process is modeled as an unsteady diffusion problem, with PCM integrated using the apparent heat capacity method. The finite element method, implemented using FEniCS, is utilized to compute the temperature distribution at each time step. The optimization problem is solved using ParaLeSTO, a modular topology optimization software written in C++, seamlessly interfacing with FEniCS through its Python interface.To compute boundary point sensitivities for level-set topology optimization, the discrete adjoint method is employed, combining a perturbation scheme with automatic differentiation. The proposed methodology is first applied to a two-dimensional example of temperature oscillation minimization with a heat flux boundary condition, drawn from existing literature. Subsequently, a two-dimensional example with multiple volumetric heat sources is studied, followed by an extension to a three-dimensional design domain.Comparisons with optimized designs without PCM, serving as a reference, highlight the superior thermal performance of heat sink designs with PCM. The results showcase a maximum temperature reduction of up to 42%, a mean temperature reduction of up to 42%, and a temperature variance reduction of up to 94%. This research contributes to heat sink design by offering discrete solutions that significantly improve thermal performance as compared to designs without PCM. Its impact extends to addressing crucial challenges in thermal management across various applications, including automotive cooling systems, aerospace components, and consumer electronics.

Flexible conductive polymer composite film with sandwich-like structure for ultra-efficient and high-stability electromagnetic interference shielding

Flexible electromagnetic interference (EMI) shielding films with the merits of light-weight, flexibility, and high EMI shielding performance are the essential materials for the consumer electronics and communication products. Herein, we construct a hybrid conductive network based on the electrospinning thermoplastic polyurethane (TPU) film loaded with different dimensional conductive fillers, including 0D FeCl3, 1D carbon nanotube (CNT) and 2D graphene nanosheet (GN), which fabricate a flexible, light-weight, and ultra-efficient EMI shielding composite film. In specific, the electrospinning porous TPU film is firstly anchored by CNTs assisted by ultrasound to generate the porous TPU/CNT film. Thereafter, the as-prepared porous TPU/CNT film is filtered by GN/CNT/FeCl3 solution to generate a double-layer GN/CNT/FeCl3@TPU/CNT film. Finally, another porous TPU/CNT film is sealed onto the GN/CNT/FeCl3@TPU/CNT film by hot-pressing, which fabricates a sandwiched TPU/CNT@GN/CNT/FeCl3@TPU/CNT composite film. It is interesting to note that the composite film possesses the ultrahigh EMI shielding value (56.0 dB at 10.0 GHz) in the X-band (8.2-12.4 GHz) with high flexibility, excellent mechanical properties, long-term durability (acid-base environment resistance and stability after 1000 bends), as well as high thermal conductivity (6.53 W/(m K)). This work proposes a simple but efficiency strategy to design the flexible EMI shielding film with ultra-high performance and outstanding durability.

2D Tantalum Disulfide Reduction Strategy Customized Ta2O5/rGO Heterointerface Aerogel Toward Boosting Electromagnetic Wave Absorption and Flame Retardancy.

The exceptional and substantial electron affinity, as well as the excellent chemical and thermal stability of transition metal oxides (TMOs), infuse infinite vitality into multifunctional applications, especially in the field of electromagnetic wave (EMW) absorption. Nonetheless, the suboptimal structural mechanical properties and absence of structural regulation continue to hinder the advancement of TMOs-based aerogels. Herein, a novel 2D tantalum disulfide (2H-TaS2) reduction strategy is demonstrated to synthesize Ta2O5/reduced graphene oxide (rGO) heterointerface aerogels with unique characters. As the prerequisite, the defects, interfaces, and configurations of aerogels are regulated by varying the concentration of 2H-TaS2 to ensure the Ta2O5/rGO heterointerface aerogels with appealing EMW absorption properties such as a minimum reflection loss (RLmin) of -61.93dB and an effective absorption bandwidth (EAB) of 8.54GHz (7.80-16.34GHz). This strategy provides valuable insights for designing advanced EMW absorbers. Meanwhile, the aerogel exhibits favorable thermal insulation performance with a value of 36mW m-1 K-1, outstanding fire resistance capability, and exceptional mechanical energy dissipation performance, making it promising for applications in the aerospace industry and consumer electronics devices.

A zinc oxide resonant nano-accelerometer with ultra-high sensitivity

Nanoelectromechanical system accelerometers have the potential to be utilized in next-generation consumer electronics, inertial navigation, and seismology due to their low cost, small size, and low power consumption. There is an urgent need to develop resonant accelerometer with high sensitivity, precision and robustness. Here, a zinc oxide resonant nano-accelerometer with high sensitivity has been designed and prototyped using zinc oxide nanowires. Within a device two nanowires were symmetrically placed close to a notched flexure to evaluate acceleration based on differential resonant frequencies. Additionally, microleverages were integrated in the accelerometer to enhance its sensitivity by amplifying the inertial force. High performance of the accelerometer has been demonstrated by the measured absolute sensitivity (16.818 kHz/g), bias instability (13.13 μg at 1.2 s integration time) and bandwidth (from 4.78 to 29.64 kHz), respectively. These results suggest that zinc oxide nanowires could be a candidate to develop future nanoelectromechanical resonant accelerometer potentially used for inertial navigation, tilt measurement, and geophysical measurements.

Exploring Diffractive Optical Elements and Their Potential in Free Space Optics and imaging‐ A Comprehensive Review

AbstractDiffractive Optical Elements (DOEs) are indispensable tools across numerous technological domains due to their capacity to manipulate light with sophistication and versatility. Their compact dimensions, lightweight nature, and compatibility with diverse materials render DOEs as prime candidates for integration into various optical systems, spanning from consumer electronics to state‐of‐the‐art scientific devices. Thus, DOEs stand as essential catalysts in technological advancement, facilitating innovation and unlocking new applications across a broad spectrum of disciplines. In this comprehensive review paper, Numerous types of DOEs widely acknowledge for their efficacy in both free space optics and imaging applications are delved. Beyond mere enumeration, their practical applications, elucidating their transformative impact on these fields are carefully examined. Furthermore, the challenges encountered in their implementation are dissected, paving the way for insightful discussions on future trajectories and advancements.

Wide Temperature Stability of BaTiO3-NaNbO3-Gd2O3 Dielectric Ceramics with Grain Core–Shell Structure

As consumer electronics and industrial control systems continue to evolve, the operating temperature range of capacitors is gradually increasing. Barium titanate-based ceramic capacitors are widely used in the field of high dielectrics, so temperature-stable barium titanate-based dielectric materials have been a hot research topic in the field of dielectric ceramics. The construction of a core–shell structure by unequal doping is an effective way to obtain temperature-stable dielectric materials. At the same time, this structure retains part of the highly dielectric tetragonal phase, and materials with overall high dielectric constants can be obtained. In this work, we prepared BaTiO3-xNaNbO3-0.002Gd2O3 (x = 1.0–6.0 mol%) as well as BaTiO3-0.05NaNbO3-yGd2O3 (y = 0–0.30 mol%) dielectric ceramics. On the basis of high-electronic-bandgap NaNbO3-modified BaTiO3 dielectric ceramics, a core–shell structure with a larger proportion of core phase was obtained by further doping the amphiphilic rare-earth oxide Gd2O3. By designing this core–shell structure, the temperature stability range of capacitors can be expanded. At a doping level of 5.0 mol% NaNbO3 and 0.20 mol% Gd2O3, the room temperature dielectric constant εr = 4266 and dielectric loss tan δ = 0.95% conforms to the X8R standard (from −55 °C to 150 °C, TCC < ±15%); volume resistivity ρv = 10,200 GΩ·cm and breakdown strength Eb = 13.5 kV/mm is attained in BaTiO3-based ceramics. The system has excellent dielectric and insulating properties; it provides a new solution for temperature-stable dielectric ceramics.

PQCAIE: Post quantum cryptographic authentication scheme for IoT-based e-health systems

The increasing integration of Internet of Things (IoT) technologies in consumer electronics has revolutionized various sectors, including healthcare. This evolution has led to the development of IoT-enabled consumer health devices and systems, offering benefits such as enhanced remote health monitoring and more efficient health data management. However, these advancements also pose significant security challenges, especially regarding data privacy and secure access. A critical concern is the vulnerability of current cryptographic methods to potential future quantum computing capabilities. This paper focuses on addressing these challenges by exploring the implementation of Post-Quantum Cryptography (PQC) in IoT-based consumer health electronics. Specifically, it evaluates the application of PQC methods in conjunction with Transport Layer Security 1.3 (TLS 1.3) for robust authentication in these systems. The study analyzes the performance and security efficacy of these schemes, comparing them to existing cryptographic approaches. Additionally, it delves into the practical hurdles and prospective solutions related to the deployment of post-quantum cryptographic techniques in the context of consumer health electronics, paving the way for more secure and reliable healthcare technology in the era of advanced consumer electronics.

Influence of Sn grain orientation on mean-time-to-failure equation for microbumps in 3D IC technology

The mean-time-to-failure (MTTF) associated with microbumps is a pivotal factor influencing the reliability of cutting-edge consumer electronic devices. Within Sn-based solder joints, the orientation of Sn grains significantly impacts the diffusion velocity of Cu and Ni atoms, thereby impacting MTTF. While a large solder joint encompassing numerous Sn grains can be treated as isotropic, the scenario shifts in a small microbump with just one Sn grain, rendering it anisotropic. In such cases, the Sn grain orientation emerges as a dominant factor dictating the microbump's longevity. Herein, we investigated the influence of Sn grain orientation on MTTF of electromigration, thermomigration, and thermal aging. A new parameter, α, was introduced, which signifies the angle between the c-axis of the Sn grain and the direction of external stressing.

Battery Management in Electric Vehicles—Current Status and Future Trends

Rechargeable batteries, particularly lithium-ion batteries (LiBs), have emerged as the cornerstone of modern energy storage technology, revolutionizing industries ranging from consumer electronics to transportation [...]