Electrodes For Oxygen Evolution Reaction Research Articles

Metal-organic framework-based self-supported electrodes for oxygen evolution reaction

Oxygen evolution reactions (OER), commonly employed in applications such as metal-air batteries, water electrolysis, fuel cells, etc. , often suffer from slow kinetics, thus leading to ultra-high potentials that severely affect device energy efficiency. Metal-organic frameworks (MOFs) have garnered massive attention as electrodes for OER, benefiting from their highly ordered porous frameworks, abundant accessible active metal sites, and adjustable lattice structures. However, using powdered MOFs in OER poses a challenge, limiting the exposure of numerous active sites and resulting in suboptimal efficiency. To address this limitation, the trend towards designing MOF-based self-supported electrodes with enhanced contact between MOFs and the current collector has gained considerable attention for OER applications. This review highlights recent advancements and future prospects in developing MOF-based self-supported electrodes for OER. We delve into various aspects, including preparation methods, optimization strategies, catalytic efficiencies, and OER mechanisms with MOF-based electrocatalysts. Furthermore, we explore the existing challenges associated with MOF-based self-supported electrodes for OER. This comprehensive overview provides valuable insights into the evolving landscape of MOF-based materials in advancing OER.

Recycled industrial waste silicon steel as high-performance electrode for oxygen evolution reaction using electroless plating surface modification

Exploring the large-area, cost-effective, and high-performance electrocatalyticoxygen evolution reaction (OER) electrode for water splitting is of great significance. Inspiring from the ‘waste to resource’ toward the circular economy, herein, the waste silicon steels (SS) were transformed into high-performance CoxFe3-xP/SS OER electrode through a facile electroless plating method. The plating layer of CoxFe3-xP not only endows the CoxFe3-xP/SS with outstanding electrocatalytic OER activity but also improves the corrosion resistance and stability of CoxFe3-xP/SS. The obtained Co2Fe1P/SS electrode exhibits the lowest overpotential of 244 mV at a current density of 10 mA/cm2 in 1 M KOH with a low Tafel slope of 48.7 mV/dec. Even at high current densities and in 6 M KOH and alkaline seawater (seawater + 1 M KOH), the Co2Fe1P/SS electrode also shows relatively low overpotentials, as well as high long-term durability. Specially, a large-area Co2Fe1P/SS OER electrode(40 × 40 cm2)was successfully prepared via the electroless plating approach. Toward the CoxFe3-xP/SS, the bimetallic Co-Fe synergies and phosphating effect promote the exposure of active sites and charge transfer. In addition, generated M(OH)x/MOOH (M = Co or Fe) species during OER activation could synergize with CoxFe3-xP and contribute excellent catalytic activity and stability.

Efficient Oxygen Evolution Reaction on Catalyst‐Free Acid‐Functionalized Plastic Chip Electrodes

Innovative electrode design is critical for improving the oxygen evolution reaction (OER) and meeting rising global energy demands. Despite the development of numerous carbon materials for water splitting, their potential is hampered by sluggish kinetics, primarily due to high activation energy compounded by various smaller factors, including additives or binders used in electrode modification. To address these limitations, a catalyst‐free plastic chip electrode (PCE) for OER is developed. PCE is functionalized by oxidizing it in acidic media at 1.8 V versus Ag/AgCl and eliminates the need for additives, offering a more accurate industrial representation. The oxidation process enhances the electrode's surface area and introduces electrochemically active oxygen‐containing functional groups. Characterization of the modified PCE is conducted using scanning electron microscope, X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, X‐ray diffraction, Raman, and thermogravimetric analysis, while electrolyte analysis utilizes UV–vis spectroscopy and NMR. The PCE oxidized for 6 h (PCE@6) demonstrates improved OER performance, with an onset overpotential of 260 mV, an overpotential of 1.06 V versus reversible hydrogen electrode at 10 mA cm−2, and a Tafel slope of 494 mV decade−1. The modified PCE reduces overpotential and minimizes bubble formation, enhancing efficiency and showcasing its potential as a cost‐effective solution for alkaline water electrolysis systems.

Effect of Mo on surface reconstruction of FeCoNi-based high entropy alloy film electrode for oxygen evolution reaction

The selection of elements, tune of compounds types and modification of structure are important ways to improve OER activity of high-entropy alloys. The reconstruction behavior of film electrodes during OER process revealed that Mo element has a strong promoting effect on the reconstruction of FeCoNi-based films. It is shown by first-principles that electron-deficient region could be formed near Mo, and electron-rich region could be formed near surrounding elements of Mo. Charge transfer may be the reason that Mo promotes reconstruction of high-entropy alloys. Compared with FeCoNiCr film electrode, FeCoNiCrMo film electrode, the 2p3/2 binding energy peaks of Fe/Co/Ni in which are shifted forward, has more oxygen-containing species and oxygen vacancies. The study also revealed the existence of lattice oxygen mechanism during OER process. The deposition thickness of alloy film has a linear relationship with sputtering time and deposition rate of FeCoNiCrMo. There is an optimal deposition thickness of FeCoNiCrMo film electrode for OER. FeCoNiCrMo film electrodes have the most excellent OER performance: the overpotential is 268 mV, and the Tafel slope is 57.6 mVdec−1.

Clustered VCoCOx Nanosheets Anchored on MXene–Ti3C2@NF as a Superior Bifunctional Electrocatalyst for Alkaline Water Splitting

Ti3C2, one typical MXene, has great potential to be coupled with various transition metals. Herein, a novel and effective catalyst is developed by synergistically loading VCoCOx onto Ti3C2‐modified nickel foam (VCoCOx–Ti3C2@NF). Field emission scanning electron microscope and high‐resolution transmission electron microscopy are employed to characterize the morphology and structure. As expected, the catalyst optimized by response surface methodology attains overpotentials of 290 and 64 mV and Tafel slopes of 82 and 79 mV dec−1 for oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), respectively. By using the bifunctional VCoCOx–Ti3C2@NF catalyst, the water splitting current density achieves 10 mA cm−2 in 1.0 mol L−1 KOH electrolyte at cell voltage of 1.52 V, comparable with the noble metal electrolyzer Pt@C@NF||RuO2@NF (1.57 V). Furthermore, the resulting catalyst exhibits excellent cycling durability after 120 h of continuous catalysis, which retains 103.8% and 105.4% of potential (V vs reversible hydrogen electrode) for OER and HER, respectively. Density functional theory calculation reveals that the Gibbs free energy barriers for the OER and HER intermediates are reduced due to the integration of VCoCOx with Ti3C2@NF. The fabricated VCoCOx–Ti3C2@NF catalyst is a promising electrochemical material for clean energy production.

PTFE as a Multifunctional Binder for High-Current-Density Oxygen Evolution.

Binder plays a crucial role in constructing high-performance electrodes for water electrolysis. While most research has been focused on advancing electrocatalysts, the application of binders in electrode design has yet to be fully explored. Herein, the in situ incorporation of polytetrafluoroethylene (PTFE) as a multifunctional binder, which increases electrochemical active sites, enhances mass transfer, and strengthens the mechanical and chemical robustness of oxygen evolution reaction (OER) electrodes, is reported. The NiFe-LDH@PTFE/NF electrode prepared by co-deposition of PTFE with NiFe-layered double hydroxide onto nickel foam demonstrates exceptional long-term stability with a minimal potential decay rate of 0.034mV h-1 at 500mA cm-2 for 1000 h. The alkaline water electrolyzer utilizing NiFe-LDH@PTFE/NF requires only 1.584V at 500mA cm-2 and sustains high energy efficiency over 1000 h under industrial operating conditions. This work opens a new path for stabilizing active sites to obtain durable electrodes for OER as well as other electrocatalytic systems.

20 Seconds to fabricate high-performance NiFe-based anode for seawater electrolysis via bidirectional pulse current method

Direct electrolysis of seawater to produce green hydrogen has attracted great attention. While the development of efficient and rapid manufacturing processes for high-performance electrodes, particularly for the oxygen evolution reaction (OER), remains trail. Here, we introduce an innovative approach to fabricate high-performance NiFe-based OER electrodes using an ultrafast and eco-friendly bidirectional pulse current (BPC) method, which remarkably shortens the production time to only 20 s. Our BPC method alternates oxidation and reduction currents within a single period, promoting the in-situ formation of porous NiFe(oxy)hydroxide nanosheets through dissolution/deposition processes. Moreover, this methodology creatively utilizes the “Cl− induced effect”, typically a hindrance in other electrochemical systems involving seawater or brine, to enhance the synthesis of electrodes from NaCl-based electrolyte devoid of additional Ni/Fe cations. The prepared NiFe-based electrode (NFF O-R 20 s) demonstrates remarkable OER catalytic activity, with optimal overpotentials (ηj) of 272, 308 and 367 mV at current densities (j) of 10, 100 and 1000 mA cm−2, respectively. Impressively, it maintains a low cell voltage of 1.59 V after enduring 1000 h of operation under the industrially current density of 300 mA cm−2, with a direct current energy consumption of 3.8 kWh Nm−3 H2 for overall alkaline seawater electrolysis. Our BPC preparation approach provides a promising path to construction high-catalytic activity, good-stability electrode, and low-energy consumption direct seawater electrolyzer.

Incorporation of Ag in Co9S8-Ni3S2 for Predominantly Enhanced Electrocatalytic Activities for Oxygen Evolution Reaction: A Combined Experimental and DFT Study.

Electrodeposition of abundant metals to fabricate efficient and durable electrodes indicate a viable role in advancing renewable electrochemical energy tools. Herein, we deposit Co9S8-Ag-Ni3S2@NF on nickel foam (NF) to produce Co9S8-Ag-Ni3S2@NF as a exceedingly proficient electrode for oxygen evolution reaction (OER). The electrochemical investigation verifies that the Co9S8-Ag-Ni3S2@NF electrode reveals better electrocatalytic activity to OER because of its nanoflowers' open-pore morphology, reduced overpotential (η10=125 mV), smaller charge transfer resistance, long-term stability, and a synergistic effect between various components, which allows the reactants to be more easily absorbed and subsequently converted into gaseous products during the water electrolysis route. Density functional theory (DFT) calculation as well reveals the introduction of Ag (222) surface into the Co9S8 (440)-Ni3S2 (120) structure increases the electronic density of states (DOS) per unit cell of a system and increases the electrocatalytic activity of OER by considerably lowering the energy barriers of its intermediates. This study provides the innovation of employing trimetallic nanomaterials immobilized on a conductive, continuous porous three-dimensional network formed on a nickel foam (NF) substrate as a highly proficient catalyst for OER.

CoNi-phosphides with iron incorporation effectively boost hydrogen evolution reaction and oxygen evolution reaction for overall water splitting

Rational design of high-efficiency, durable and cost-effective electrocatalysts for H2 production is essential to accelerate hydrogen production from fundamental experiments to practical industrial applications. Herein, cobalt-nickel-iron phosphides are constructed on Ni foam (CoNiFeP@NF) via a simple one-step electrochemical deposition method as self-supported electrodes for efficiently water splitting. The introduction of Fe element significantly enhances the catalytic properties of CoNiP@NF electrode for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Additionally, the optimal HER and OER electrodes are obtained by adjusting the Fe3+ concentration at 0.1 (CoNiFeP@NF-0.1) and 0.15 M (CoNiFeP@NF-0.15), respectively. Benefiting from the modulation of the electronic structure of CoNiP by the Fe element, CoNiFeP@NF-0.1 and CoNiFeP@NF-0.15 electrodes only require the overpotentials (η) of 48 mV for HER and 223 mV for OER to reach the current density of 10 mA cm−2, superior to the reference CoNiP@NF electrode (η10, HER = 89 mV, η10, OER = 333 mV). Subsequently, the electrolyzer constructed by CoNiFeP@NF-0.1 as cathode and CoNiFeP@NF-0.15 as anode exhibits excellent overall water splitting performance with a cell voltage of 1.56 V at a current density of 10 mA cm−2. This work provides a convenient and effective strategy for regulating the catalytic activity of bifunctional phosphide catalysts for water splitting.

Tri-Electrode Structured Zinc-Air Batteries: A Leap in Energy Storage Efficiency and Stability

Rechargeable zinc-air batteries (ZABs) are gaining attention as a potent solution for large-scale energy storage, offering high capacity and an environmentally friendly profile. Utilizing zinc, an abundant and cost-effective alternative to lithium, ZABs capitalize on the plentiful oxygen in ambient air, presenting a more sustainable option than traditional lithium-ion batteries. In this work, we address the operational challenges of ZABs, primarily focusing on the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) that occur during the discharge and charge cycles. ORR, a three-phase reaction, necessitates efficient water management and high-performance electrocatalysts, while OER is a two-phase reaction prone to creating oxygen bubbles that can damage the electrode structure. A critical issue in ZABs is the instability of ORR catalysts during the OER phase, and vice versa. To counter this, we propose a tri-electrode cell structure that separates the ORR and OER electrodes, allowing each to be optimized independently. This design enhances the stability and overall efficiency of the batteries. In our study, MnO2/C deposited on nickel foam was employed as the ORR electrode, and layered double hydroxides (LDHs) deposited directly on stainless steel mesh served as the OER electrode. A graphite electrode was used as the common negative electrode. Our proposed system, tested at 100 mAh/cm² and 25 mA/cm², demonstrated remarkable durability, sustaining at least 100 cycles with a Coulombic efficiency of 98% and a 60% roundtrip efficiency. These findings offer valuable insights into the future design of stable, high-efficiency rechargeable zinc-air batteries, marking a significant step forward in sustainable energy storage technology.

Recycled Cathodes in Rechargeable Aqueous Batteries as Ready-Made Electrodes for Oxygen Evolution Catalysis.

The development of a low-cost and efficient oxygen evolution reaction (OER) electrode is of critical importance for water electrolysis technologies. The general approach to achieving a high-efficiency OER electrode is to regulate catalytic material structures by synthetic control. Here we reported an orthogonal approach to obtaining the OER electrode without intentional design and synthesis, namely, recycling MnO2 cathodes from failed rechargeable aqueous batteries and investigating them as ready-made catalytic electrodes. The recycled MnO2 cathode showed very little Zn2+ storage capacity but surprisingly high OER activity with a low overpotential of 307 mV at 10 mA cm-2 and a small Tafel slope of 77.9 mV dec-1, comparable to the state-of-the-art RuO2 catalyst (310 mV, 86.9 mV dec-1). In situ electrochemical and theoretical studies jointly revealed that the accelerated OER kinetics of the recycled MnO2 electrode was attributed to the enlarged active surface area of MnO2 and optimized electronic structure of Mn sites. This work suggests failed battery cathodes as successful catalysis electrodes for sustainable energy development.

The excellent performance of oxygen evolution reaction on stainless steel electrodes by halogen oxyacid salts etching

Development of low-cost, efficient, and stable electrocatalysts for oxygen evolution reaction (OER) is the key issue for a large-scale hydrogen production. Recently, in-situ corrosion of stainless steel seems to be a feasible technique to obtain an efficient OER electrode, while a wide variety of corrosive agents often lead to significant difference in catalytic performance. Herein, we synthesized Ni-Fe based nanomaterials with OER activity through a facile one-step hydrothermal etching method of stainless steel mesh, and investigated the influence of three halogen oxyacid salts (KClO3, KBrO3, KIO3) on water oxidation performance. It was found that the reduction product of oxyacid salts has the pitting effect on the stainless steel, which plays an important role in regulating the morphology and composition of the nanomaterials. The KBrO3-derived electrode shows optimal OER performance, giving the small overpotential of 228 and 270 mV at 10 and 100 mA cm−2 respectively, a low Tafel slope of 36.2 mV dec−1, as well as durable stability in the long-time electrolysis. This work builds an internal relationship between the corrosive agents and the OER performance of the as-prepared electrodes, providing promising strategies and research foundations for further improving the OER performance and optimizing the structure of stainless steel electrodes.

Phase engineering and surface reconstruction of FeNiMo alloys as high efficient electrode for oxygen evolution reaction

In the field of electrocatalysis, most of the electrodes have the problem of poor mechanical properties, which leads to the electrode can not be used on a large scale. At present, most bulk electrodes are used to study their mechanical properties due to their unique phase composition distribution and facile fabricate methods. But their novel properties in the field of electrocatalysts have not been fully developed. Multi-element bulk electrodes not only diversified the electronic states, but also build complex surface morphology by different dissolution rate between multi-phase distribution. In this paper, we synthesized the FeNiMo bulk electrode for oxygen evolution reaction (OER) with two-phase coexistence of Mo-doped face center cubic phase (FCC) and Mo-rich intermetallic compound (IMC) phase. During cyclic voltammetry activation, the surface reconstruction of Mo-rich IMC phases generated by ion leaching leaves Fe–Ni pore structures with more active area, which enhances OER performance. Meanwhile, the electron states get more diverse on the surface of remaining FCC phases due to Mo doping, which provides more suitable sites for four-step OER process. The FeNiMo electrode shows an ultra-low overpotential of 212 mV and 293.4 mV at a current density of 10 mA cm−2 and 100 mA cm−2, respectively. Moreover, it can maintain stability at 100 mA cm−2 for up to 72 h. This work provides a strategy for studying the relationship between phase composition and electrochemical performance of alloy bulk electrodes.

Direct Electroplating Ruthenium Precursor on the Surface Oxidized Nickel Foam for Efficient and Stable Bifunctional Alkaline Water Electrolysis.

Water electrolysis to produce hydrogen (H2) using renewable energy is one of the most promising candidates for realizing carbon neutrality, but its reaction kinetics is hindered by sluggish anodic oxygen evolution reaction (OER). Ruthenium (Ru) in its high-valence state (oxide) provides one of the most active OER sites and is less costly, but thermodynamically unstable. The strong interaction between Ru nanoparticles (NPs) and nickel hydroxide (Ni(OH)2) is leveraged to directly form Ru-Ni(OH)2 on the surface of a porous nickel foam (NF) electrode via spontaneous galvanic replacement reaction. The formation of Ru─O─Ni bonds at the interface of the Ru NPs and Ni(OH)2 (Ru-Ni(OH)2) on the surface oxidized NF significantly enhance stability of the Ru-Ni(OH)2/NF electrode. In addition to OER, the catalyst is active enough for the hydrogen evolution reaction (HER). As a result, it is able to deliver overpotentials of 228 and 15mV to reach 10mA cm-2 for OER and HER, respectively. An industry-scale evaluation using Ru-Ni(OH)2/NF as both OER and HER electrodes demonstrates a high current density of 1500mA cm-2 (OER: 410mV; HER: 240mV), surpassing commercial RuO2 (OER: 600mV) and Pt/C based performance (HER: 265mV).

Tuning Stainless Steel Oxide Layers through Potential Cycling─AEM Water Electrolysis Free of Critical Raw Materials.

Anion exchange membrane water electrolyzers (AEMWEs) have an intrinsic advantage over acidic proton exchange membrane water electrolyzers through their ability to use inexpensive, stable materials such as stainless steel (SS) to catalyze the sluggish oxygen evolution reaction (OER). As such, the study of active oxide layers on SS has garnered great interest. Potential cycling is a means to create such active oxide layers in situ as they are readily formed in alkaline solutions when exposed to elevated potentials. Cycling conditions in the literature are rife with unexplained variations, and a complete account of how these variations affect the activity and constitution of SS oxide layers remains unreported, along with their influence on AEMWE performance. In this paper, we seek to fill this gap in the literature by strategically cycling SS felt (SSF) electrodes under different scan rates and ranges. The SSF anodes were rapidly activated within the first 50 cycles, as shown by the 10-fold decline in charge transfer resistance, and the subsequent 1000 cycles tuned the metal oxide surface composition. Cycling the Ni redox couple (RC) increases Ni content, which is further enhanced by lowering the cycling rate, while cycling the Fe RC increases Cr content. Fair OER activity was uncovered through cycling the Ni RC, while Fe cycling produced SSF electrodes active toward both the OER and the hydrogen evolution reaction (HER). This indicates that inert SSF electrodes can be activated to become efficient OER and HER electrodes. To this effect, a single-cell AEMWE without any traditional catalyst or ionomer generated 1.0 A cm-2 at 1.94 V ± 13.3 mV with an SSF anode, showing a fair performance for a cell free of critical raw materials.

IrO2 Oxygen Evolution Catalysts Prepared by an Optimized Photodeposition Process on TiO2 Substrates.

Preparing high-performance oxygen evolution reaction (OER) catalysts with low precious metal loadings for water electrolysis applications (e.g., for green hydrogen production) is challenging and requires electrically conductive, high-surface-area, and stable support materials. Combining the properties of stable TiO2 with those of active iridium oxide, we synthesized highly active electrodes for OER in acidic media. TiO2 powders (both commercially available Degussa P-25® and hydrothermally prepared in the laboratory from TiOSO4, either as received/prepared or following ammonolysis to be converted to titania black), were decorated with IrO2 by UV photodeposition from Ir(III) aqueous solutions of varied methanol scavenger concentrations. TEM, EDS, FESEM, XPS, and XRD measurements demonstrate that the optimized version of the photodeposition preparation method (i.e., with no added methanol) leads to direct deposition of well-dispersed IrO2 nanoparticles. The electroactive surface area and electrocatalytic performance towards OER of these catalysts have been evaluated by cyclic voltammetry (CV), Linear Sweep Voltammetry (LSV), and Electrochemical Impedance Spectroscopy (EIS) in 0.1 M HClO4 solutions. All TiO2-based catalysts exhibited better mass-specific (as well as intrinsic) OER activity than commercial unsupported IrO2, with the best of them (IrO2 on Degussa P-25® ΤiO2 and laboratory-made TiO2 black) showing 100 mAmgIr-1 at an overpotential of η = 243 mV. Chronoamperometry (CA) experiments also proved good medium-term stability of the optimum IrO2/TiO2 electrodes during OER.

IrO2 nanoparticles supported on submicrometer-sized TiO2 as an efficient and stable coating for oxygen evolution reaction

The sluggish kinetics of the oxygen evolution reaction (OER) refers to the major contributor to the energy losses in electrowinning of metals. Improving the stability in the long term and activity of the electrocatalyst for OER take on a critical significance in reducing the energy consumption. An efficient and stable OER electrode (named as Ti/SMST/IrO2 electrode) was prepared in this study by supporting IrO2 nanoparticles on the surface of the submicrometer-sized TiO2 (SMST) interlayer. The obtained results indicated that the IrO2 nanoparticles approximately 14 nm in size were supported onto the submicrometer-sized TiO2 particles’ surface and exhibited a cactus-like morphology. The Ti/SMST/IrO2 electrode with the SMST interlayer prepared at 450 °C exhibited the highest electrocatalytic activity in terms of OER for its largest active surface area. This electrode showed an overpotential of 350 mV at a current density of 50 mA cm−2 and displayed a remarkable electrochemical stability of 443 h at a high current density of 2 A cm−2 in H2SO4 solution without significant change in OER activity. The prepared Ti/SMST/IrO2 electrode with high electrocatalytic performance is considered one of the promising electrodes for OER.

Self-supported low-crystallinity CoFe layered double hydroxide nanospheres on monolayer Ti3C2 electrode for oxygen evolution reaction

The electrocatalytic oxygen evolution reaction is a crucial means to support the conversion and storage of the sustainable renewable energy. Low-crystallinity can offer short-range structural ordering and high active site density. In this work, an efficient self-supported oxygen evolution reaction (OER) electrocatalyst, cobalt iron layered double hydroxide (LDH) grown on Ti3C2 modified nickel foam (NF) heterostructure anode (CoFe-LDH/Ti3C2/NF) was prepared using electrodeposition. The exceptional electrocatalytic OER performance is ensured by in situ decorating monolayer Ti3C2/NF (s-Ti3C2/NF) with low-crystallinity CoFe nanospheres. By harnessing the low crystallinity, well-chosen composition and reasonable heterostructure, the overpotential of CoFe-LDH/Ti3C2/NF decreases to 246 mV at a current density of 10 mA·cm−2 in alkaline media. After 3000 cyclic voltammograms cycles, the ignorable increase in overpotential of 14 mV suggest the excellent long circular stability. Moreover, an accelerated reaction kinetics is implied by the smaller Tafel slope (28.76 mV·dec−1) and higher double-layer specific capacitance (2.33 mF·cm−2), which surpassed the counterparts CoFe-LDH grown on NF (CoFe-LDH/NF) and s-Ti3C2/NF. This work paves a new way to fabricate the low-crystallinity materials for electrocatalysis and energy storage.

Microwave sintering construct 3D NiFeAl micro/nano porous bulk electrode for effective oxygen evolution reaction

The development of oxygen evolution reaction (OER) electrocatalysts is an important strategy to produce hydrogen energy by water splitting. Based on the Kirkendall effect and the capillary action of Al melting, this paper introduced a proper amount of Al into NiFe, and the 3D porous bulk high-efficiency OER electrodes were successfully prepared by microwave sintering. The 3D porous structure can provide abundant active sites for OER. The porous channel accelerates the penetration of O2 and electrolyte, shortens the diffusion path of reagents and products, and reduces the charge transfer resistance. It is worth noting that the NiFeAl porous bulk electrode shows excellent OER performance. The overpotentials are 205 mV and 251 mV at the current density of 10 mA cm−2 and 100 mA cm−2, respectively, and the Tafel slope is as low as 39.3 mV dec−1. Due to the existence of Al in the electrode and continuous etching and reconstruction in 1 M KOH solution, the stability test of the electrode lasts for more than 80 h, and the stability rate is even as high as 99.6%. In this work, a new view is put forward in developing an efficient and stable OER electrocatalysts for the preparation of transition metals.

Confined growth of Ultrathin, nanometer-sized FeOOH/CoP heterojunction nanosheet arrays as efficient self-supported electrode for oxygen evolution reaction

Self-supported electrodes, featuring abundant active species and rapid mass transfer, are promising for practical applications in water electrolysis. However, constructing efficient self-supported electrodes with a strong affinity between the catalytic components and the substrate is of great challenge. In this study, by combining the ideas of in-situ construction and space-confined growth, we designed a novel self-supported FeOOH/cobalt phosphide (CoP) heterojunctions grown on a carefully modified commercial Ni foam (NF) with three-dimensional (3D) hierarchically porous Ni skeleton (FeOOH/CoP/3D NF). The specific porous structure of 3D NF directs the confined growth of FeOOH/CoP catalyst into ultra-thin and small-sized nanosheet arrays with abundant edge active sites. The active FeOOH/CoP component is stably anchored on the rough pore wall of 3D NF support, leading to superior stability and improved conductivity. These structural advantages contributed to a highly facilitated oxygen evolution reaction (OER) activity and enhanced durability of the FeOOH/CoP/3D NF electrode. Herein, the FeOOH/CoP/3D NF electrode afforded a low overpotential of 234 mV at 10 mA cm−2 (41 mV smaller than FeOOH/CoP grown on unmodified Ni foam) and high stability for over 90 h, which is among the top reported OER catalysts. Our study provides an effective idea and technique for the construction of active and robust self-supported electrodes for water electrolysis.