Effect Of Sintering Temperature Research Articles

Preparation of low‐cost peridotite ceramic microfiltration membrane for treating industrial wastewater

AbstractThe aim of this work is to fabricate a low‐cost ceramic microfiltration (MF) membrane made from a new geomaterial named peridotite. The membrane was prepared by uniaxial pressing and followed by sintering. The effect of sintering temperature, in the range of 1100–1225°C, on the permeability, porosity, mechanical strength, and pore size was investigated. The optimized MF membrane sintered at 1200°C exhibits 1198.9 L h−1 m−2 bar−1 of permeability, 36.41% of porosity, 12.9 MPa of mechanical strength, and 1.56 µm of pore size. The prepared membrane was used for the MF treatment of dairy wastewater. It was found that the membrane is able to remove 88.56% and 69.54% of turbidity and chemical oxygen demand, respectively. Furthermore, the cost of the peridotite membrane was estimated to be $10.3 m−2.

Sustainable valorization of mining waste: Phosphate sludge repurposing for advanced ceramic production

Managing the vast quantities of waste constantly generated by mining activities is one of the major environmental and economic problems facing mankind today. Fluorapatite is separated from the associated gangue minerals by a series of crushing and screening, washing, and flotation processes. These processes produce a significant amount of phosphate sludge, which is stored on the mine site in drift rock and large surface ponds. One possible environmental option is to reuse it as an alternative raw material in ceramics and building materials. Consequently, two phosphate sludges from two different Moroccan towns, Youssoufia and Khouribga, were studied. Due to the complexity of these raw materials resulting from long geological processes, in-depth physical, chemical, mineralogical, and thermal characterization is required. Dry compressed powder pellets were sintered at 900 °C, 1000 °C, and 1100 °C for 2 h. The study focuses on the effect of sintering temperature on mineralogical transformations and ceramic properties such as apparent porosity, water absorption, and mechanical strength. At 1100 °C, a slight increase in density was observed for both phosphate sludges. Water absorption was reduced by 2.51 % in both sludges for pellets sintered at 1100 °C compared to those sintered at 900 °C. Mechanical strength improved significantly, with an increase of about 60 % for samples sintered at 1100 °C, recording 227 N for Youssoufia sludge and 247 N for Khouribga sludge. This work has provided new data on the physical, chemical, mineralogical, and thermal changes in ceramics as the sintering temperature increases. These data will be useful for the manufacture of high-value ceramics.

Effect of sintering temperature on the structural, morphological, optical and electrical properties of Ba1 − xLaxFe12O19

La substituted M-type Barium hexaferrite, Ba(1−x)La(x)Fe12O19, (x = 0.25 and 0.30) were synthesized using ball milling followed by heat treatment at 1150˚C and 1300˚C and the influence of sintering temperature as well as La doping were presented. X-ray diffraction, FESEM, dielectric spectroscopy, and ferroelectric measurements were performed to study the structural, morphological, dielectric, and ferroelectric properties of the prepared samples. Rietveld refinement on the X-ray diffraction measurement reveals the formation of a phase magnetoplumbite structure of barium hexaferrite only for the samples sintered at 1300˚C. The secondary phase, along with the major magnetoplumbite structure, was observed for the sample sintered at 1150˚C. Hexagonal plate-like grains of different sizes were observed, and samples sintered at 1300˚C showed large-size grains. Porosity was observed to decrease with La doping. Impedance spectroscopy reveals that Maxwell-Wagner-type polarisation occurs with the relaxation of mobile charges having long-range hopping. However, the ferroelectric property was suppressed for samples sintered at 1300˚C.

Effect of sintering temperature on the properties of titanium matrix composites reinforced with Al0·5CoCrFeNi high-entropy alloy particles

In this study, the organization and mechanical properties of the composites were analyzed at different sintering temperatures, and it was found that the local high-temperature phenomenon of discharge plasma sintering led to rapid melting and element diffusion at the junction of the high-entropy alloy particles and the Ti matrix, resulting in the formation of the interfacial layer. The increase in sintering temperature promoted close bonding between particles and element diffusion, caused lattice distortion and new phase formation, and increased the thickness of the interface layer and precipitated phase at the grain boundary. Most of the high-entropy alloy particles were dissolved when the sintering temperature reached 1050 °C. The composites were characterized by a high sintering temperature. The comprehensive mechanical properties of the composites first increased and then decreased when the sintering temperature increased, and they were optimized at 850 °C. The nanoindentation results show that the increase in sintering temperature leads to a decrease in the hardness of the high-entropy alloy particles, an increase in the hardness of the titanium matrix, and a higher hardness of the interfacial layer than that of the high-entropy alloy particles and the titanium matrix.

Vacuum sintering of the self-developed Chang’E-5 lunar regolith simulant

The utilization of in-situ lunar resources through the additive manufacturing of lunar regolith (LR) has attracted considerable interest. Sintering of LR is considered a promising method for lunar construction due to its high utilization rate and excellent service stability. However, numerous studies have been carried out on Apollo series LRs with similar chemical compositions in air or inert gas atmospheres. The effects of the lunar ultra-high vacuum conditions and the complex chemical composition of LRs on the sintering process require extensive investigation. In this study, a self-developed Chang’E-5 lunar regolith simulant (LRS) with a high-Fe content was used as the only raw material to investigate its potential applicability for future lunar construction in vacuum environment. The effects of sintering temperature on the microstructure, linear shrinkage, bulk density, weight loss ratio, and mechanical and thermal expansion properties were investigated. The results show that the linear shrinkage and weight loss ratio increase with increasing sintering temperature. However, the bulk density and unconfined compressive strength (USC) initially increase and then decrease, with the sample sintered at 1075℃ giving the highest bulk density of 2.10 ± 0.03 g/cm3 and a USC of 31.19 ± 1.96 MPa. This is attributed to the transformation of the sample sintered at 1090℃ into a semi-porous material with many cracks. Furthermore, the mechanism of pore and crack formation was revealed. The coefficient of thermal expansion (CET) of the sintered samples is approximately 7×10–6°C−1, which maintains a good service stability after cyclic temperature stress from room temperature up to 200°C. Both the USC and CET of the sample sintered at 1075℃ are superior to those of common terrestrial concrete materials. This indicates that the vacuum sintering process appears feasible for the production of building materials with sufficient mechanical strength and thermal durability for lunar base construction.

Effect of sintering temperature and doping content on phase evolution and microstructure of doped UO2 ceramics

ZrO2-doped UO2 ceramics have been considered as a promising high performance nuclear fuel in LWR due to its desirable properties. ZrO2-doped UO2 ceramic fuel samples with different contents of ZrO2 (20 wt%, 25 wt% and 30 wt% ZrO2, equivalent to 35.4 mol%, 42.3 mol% and 48.4 mol%, respectively) were prepared by pressureless sintering at various temperatures (1550 ℃, 1650 ℃ and 1750℃, respectively) for 4 h in a hydrogen reducing environment. Phase evolution and microstructure of as-sintered ZrO2-doped UO2 ceramic samples were investigated by X-ray diffractometer (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), respectively. Results show that there exists coexistence of uranium-rich U1-xZrxO2 phase with face-centered cubic (FCC) structure and zirconium-rich Zr1-yUyO2 phase with tetragonal structure in the 20 wt% ZrO2-doped UO2 ceramic sample when the sintering temperature is lower than 1650 ℃, while the UO2 and ZrO2 will form a single U1-xZrxO2 solid solution after sintering at 1750℃ for 4 h with the ZrO2-doped UO2 ceramic samples containing 25 or 30 wt% ZrO2, respectively. The significant differences of phase structure and ionic radius between ZrO2 and UO2 and the high atomic diffusion barrier are the main reasons that it is difficult to form a single solid solution for UO2-ZrO2 ceramic samples sintered at low temperature.

Enhanced fracture toughness of high entropy boride by adding SiC

The effect of SiC content (10 vol%, 20 vol% and 30 vol%) and sintering temperature (1800 °C, 1900 °C and 2000 °C) on the microstructure and mechanical properties of high entropy boride-silicon carbide (HEB-SiC) composites were systematically investigated in this work. The densification was gradually increased with the increase of SiC content and sintering temperature. More specially, the densification of HEB-30 vol% SiC composite obtained at 2000 °C was as high as 99.1 %. As for the mechanical properties, the dense HEB-30S-2000 composite possessed the highest fracture toughness (5.24 MPa m1/2) and Vickers hardness (28.5 GPa). The above significantly enhanced fracture toughness was closely pertained to the fracture modes adjusting. In details, after the addition of SiC, the branching and bridging of crack, the rupture of large SiC grain, and the deflection of crack existing near the HBE matrix and SiC particles jointly promote the improvement of fracture toughness. Besides, the Vickers hardness increased linearly with the relative density increasing. A simplified equation was established, which could effectually reflect the linear connection between the Vicker hardness and relative density (SiC content) of HEB-SiC composites. It will certainly play an important guiding role in the further development of HEB-SiC composites.

Physico-mechanical and microstructural evolution of sintered pressed geopolymer: Dual effects of aging period and sintering temperature

Ceramics are highly valued for their exceptional thermal resistance and ability to withstand high temperatures. This study investigated the production of ceramic-like pressed geopolymer, focusing on the effects of aging period and sintering temperature. The results showed that the 7-day pressed geopolymer achieved the highest compressive (134.7 MPa) and flexural (34.9 MPa) strengths after sintering at 1000°C, with a density retention of 93.7 %, a mass loss of 7.9 %, and a thermal shrinkage of 1.4 %. Microstructural analysis at 1000°C showed a dense ceramic-like structure with nepheline formation. Phase analysis of the 7-day pressed geopolymer revealed a decrease in the amorphous phase as temperature increased, with nepheline formed at 800°C (26.0 %) and maximized at 1000°C (61.0 %). This work offers an optimal aging period and sintering temperature to maximize the mechanical strength and nepheline crystal formation, making them perfect for fire-resistant panels and precast construction products.

INFLUENCE OF COMPACTING PRESSURE AND SINTERING TEMPERATURE EFFECT ON MICROSTRUCTURE CHARACTERISTICS AND TRIBOLOGICAL PERFORMANCE OF NI–CR–MOS2-BASED COMPOSITE

INFLUENCE OF COMPACTING PRESSURE AND SINTERING TEMPERATURE EFFECT ON MICROSTRUCTURE CHARACTERISTICS AND TRIBOLOGICAL PERFORMANCE OF NI–CR–MOS₂-BASED COMPOSITE

Effect of sintering temperature on microstructure and mechanical properties of MoNbVTa0.5Cr high-entropy alloys fabricated by powder metallurgy method

To address the challenges posed by the high density and low plasticity at room temperature of traditional refractory high entropy alloys (RHEAs), the MoNbVTa0.5Cr RHEA was synthesized through a combination of mechanical alloying (MA) and spark plasma sintering (SPS) techniques. The effects of different sintering temperatures on the microstructure and mechanical properties of the alloy were systematically studied. The MoNbVTa0.5Cr RHEA milled up to 60 h was found to have a metastable dual-phase containing a major BCC (a = 3.1474 Å) and Nb-Ta (a = 3.3058 Å) phase. The sintered MoNbVTa0.5Cr RHEA was composed of BCC phase and a small amount of Ta2VO6 at different sintering temperatures. There were a lot of edge dislocations in the BCC matrix near the BCC/Ta2VO6 interface. With the increase of sintering temperature, the grain size of sintered MoNbVTa0.5Cr RHEA gradually increased, while the mechanical properties gradually decreased with the increase of sintering temperature. When the sintering temperature was 1500 °C, the grain size of the alloy was 2.33 μm, the yield strength was 2783 MPa, the compressive strength was 3346 MPa, and the fracture strain was 20.45 %, showing the best comprehensive properties. And the density of MoNbVTa0.5Cr RHEA was 9.11 g·cm−3 and 26 % lower than that of WNbMoTaV RHEA. The specific yield strength of MoNbVTa0.5Cr RHEA prepared in this research was 295.28 kPa·m3·kg−1, which was superior to most RHEAs reported so far. This sintered MoNbVTa0.5Cr RHEA showed an excellent room temperature compression performance, which can be attributed to the co-existence of BCC phase along with the minor Ta2VO6 phases. The high yield strength of MoNbVTa0.5Cr RHEA was mainly attributed to the substitutional solid solution strengthening of metal atoms, the interstitial solid solution strengthening of O atoms and the grain boundary strengthening of ultrafine grains, with contributions to yield strength of 41 %, 28 %, and 24 %, respectively.

The effect of element type and sintering temperature of MFe2O4 sensing electrode on gadolinium doped cerium oxide-based mixed potential triethylamine sensor

For the on-line stable detection of TEA, mixed potential gas sensor based on GDC (gadolinium doped cerium oxide, Ce0.8Gd0.2O1.95) solid electrolyte and MFe2O4 (M = Ni, Cu, Zn) sensing electrode has been fabricated in this work. The influence of element type and sintering temperature of the sensing materials on the sensing performance were mainly discussed, the sensor manufactured with CuFe2O4 sintered at 800 °C generates the highest response (−50.7 mV) to 20 ppm TEA compared with other sensors. The response value changed proportionally with the logarithm of TEA concentration, with the sensitivity of −21.9 and −43.6 mV/decade in the range of 0.5–5 and 5–100 ppm, respectively. The sensor exhibited excellent repeatability towards 2 and 10 ppm TEA for 7 continuous tests, and great selectivity for 10 various gases. Moreover, the sensor also demonstrated good moisture resistance and terrific long-term stability at 500 °C for 30 days continuous work. Based on the excellent sensing properties, this work supplied a stable TEA sensor fabricated with CuFe2O4 sintered at 800 °C, which has a great potential application prospect for the accurate detection towards TEA.

Optical and electrical conductivity of secondary phase of Sr2+/Ca2+ doped La1-xSrx/CaxNbO4 (0≤x≤0.4)

In the present study, Sr2+ and Ca2+ ions doped lanthanum niobate (LaNbO4) samples are synthesized using the solid-state reaction method. The effect of sintering temperature on physical, optical and electrical properties are investigated of the pristine and Sr2+/Ca2+ doped LaNbO4 samples using by characterization facilities such as X-ray diffraction, Fourier transform-infrared spectroscopy, thermal gravimetric analysis, scanning electron microscopy & energy-dispersive spectroscopy, UV–Vis spectrophotometer. The observed monoclinic phase is confirmed by XRD. The optical bandgap of LNS samples (3.11 eV–2.08 eV) and LNC samples (2.95 eV–2.86 eV) are calculated. The electrical conductivity of the Sr2+/Ca2+ doped LaNbO4 samples are evaluated by using and Impedance analyzer from ambient temperature to 900 °C, where, the highest conductivity (1.01 × 10−1 Scm−1 at 900 °C) is observed for LNS-4 with 80 % relative density due to presence of higher oxygen vacancies. It is observed that the Sr2+ doping is more effective than Ca2+ doping for enhancing the protonic conductivity of the LaNbO4 system. The doping of Sr2+ and Ca2+ ions is indicated that Sr2+ based polymorphic composites could be more effective electrolytes for solid oxide fuel cell (SOFCs) applications.

An in-Depth Analysis on the Cumulative Effect of Co and Sintering Temperatures on the Formaldehyde Sensing Attributes of NiO

An in-Depth Analysis on the Cumulative Effect of Co and Sintering Temperatures on the Formaldehyde Sensing Attributes of NiO

Effects of sintering temperature on the physical, structural, mechanical and antimicrobial properties of extracted hydroxyapatite ceramics from Anabas testudineus bone and head scull for biomedical applications

In this experimental investigation, Hydroxyapatite (HAp) is extracted from bone and head scull of Anabas testudineus by thermal calcination at 800 °C for 5 h under ambient air conditions. Ceramic samples were prepared through compaction and followed by sintering at 1200 °C, 1250 °C, and 1300 °C temperatures for 2 h from the calcined HAp powder. Both the calcined powder and sintered ceramic samples were characterized using X-ray Diffraction (XRD), Energy dispersive X-ray spectroscopy (EDS) and Scanning Electron Microscopy (SEM) to explore the potentiality of the extracted ceramics for biomedical applications. Moreover, the elemental composition, phase structure, compressive strength, Vicker hardness, and antimicrobial characteristics of the ceramic samples have been investigated. The XRD analysis confirmed the presence of hydroxyapatite in both the calcined powder and ceramic samples. Various types of trace elements were observed in HAp ceramics including a noteworthy 1.57 atomic percent of magnesium (Mg). Additionally, the XRD spectrum indicated the existence of the β-tricalcium phosphate (TCP) phase. Upon sintering at a temperature of 1250 °C, the ceramic sample underwent a phase shift to α-TCP. Our results show that the phase transition has a significant effect on the crystallinity of HAp. The ceramics sample sintered at 1300 °C exhibited the highest compressive strength and Vicker Hardness due to its high relative density, well-packed grains, and larger particle size. The sintered sample did not exhibit notable zone of inhibition against Escherichia coli and Staphylococcus aureus bacteria.

Effect of Sintering Temperature on the Microstructure and Mechanical Properties of Nanocrystalline Cemented Carbide

Effect of Sintering Temperature on the Microstructure and Mechanical Properties of Nanocrystalline Cemented Carbide

Effect of hybrid ratio and sintering temperature on hardness properties of hybrid AMCs

The present research work is aimed toward fabrication of hybrid Aluminium matrix composites (AMCs) of different hybrid ratios of Alumina (Al2O3) and Silicon Carbide (SiC) followed by investigation of their microstructure and hardness properties. Hybrid AMCs were fabricated through powder metallurgy process by adding 5 wt% and 10 wt% mixture of Al2O3 and SiC reinforcements of various hybrid ratios (0:1, 1:3, 1:2, 1:1, 3:1, 2:1 and 1:0) with the pure Aluminium powder. The mixture powder were properly mixed by ball milling arrangements for 6 h. The mixture powder were preheated at 500 °C for 2 h in a high temperature programmable tube furnace followed by immediate compaction under a closed die at 1500 psi pressure through automatic hydraulic press. The compacted specimens were then sintered at 350 °C, 500 °C and 650 °C for 2 h in the same furnace. Hardness test of the fabricated hybrid AMCs were carried out by Vickers Micro-hardness testers and hardness values were measured by the integrated software. The hardness properties of hybrid AMCs also were compared with the hardness properties of pure Aluminium specimens fabricated through the same process route and process parameters. It is interestingly observed that hardness of hybrid AMC is more when pure Aluminium powder is reinforced with only SiC of same wt.% for both the cases (5 wt% and 10 wt% reinforce AMCs) and it decreases with decrease of weight fraction of SiC and simultaneously increase of weight fraction of Al2O3 keeping total weight fraction of mixture as constant.

Effect of cell sintering temperature on the performance of non-noble metal loaded cerium oxide SOEC anodes

Abstract Introducing methane oxidation reaction into the anode of the high-temperature solid oxide electrolysis cell (SOEC) can reduce the power consumption for water electrolysis. Compared to the traditional conditions of methane oxidation, the methane oxidation catalyst sintered at the SOEC anode, which is closely related to the cell sintering process. This study uses non-noble metals as active sites for methane oxidation, zirconia, and samarium oxides doped ceria as catalyst support and oxygen ion conductors. The effects of anode sintering temperature on the electrochemical performance of SOEC assisted by methane oxidation were investigated. The results indicate that the high-temperature sintering process promotes the performance of the SOEC anode with Ni as the active site, while high temperature harms the performance of the Co-loaded anode. The sintering temperature exhibits a poor effect on the Fe-loaded anode. The Ni exhibits good enhancement of methane oxidation on reducing the electrolysis voltage of SOEC, while Co only exhibits methane oxidation assistance at low-temperature sintering. Differently, Fe has almost no obvious methane oxidation assistance for SOEC, which mainly represents good oxygen evolution performance.

Microstructure and properties of tungsten‐40 wt.–% copper composites fabricated by binder jet 3D printing

AbstractIn this work, the tungsten‐copper composites were fabricated by binder jet 3D printing technology. The effects of different printing layer thicknesses (50 μm to 100 μm) on the green density and green strength were investigated. Then, under the optimal layer thickness, the effects of different sintering temperatures (1300 °C to 1600 °C) on the microstructure and densification of tungsten‐40 wt.–% copper composites were studied. The experimental results showed that when the printing layer thickness was set as a lower value (50 μm), the tungsten‐40 wt.–% copper green part had the best strength and its density reached a maximum value of 60.73 %. After sintering for green parts printed with 50 μm layer thickness, the relative density, thermal conductivity and electrical conductivity of sintered parts first increased and then decreased with increasing sintering temperature. In our experiments, the tungsten‐40 wt.–% copper sample fabricated by binder jet 3D printing with a printing layer thickness of 50 μm under a sintering temperature of 1500 °C displayed the best properties, in which the relative density, thermal conductivity and electrical conductivity were 97.04 %, 228 W⋅m−1⋅K−1 and 46.5 % IACS, respectively.

Effect of sintering temperature on ratcheting-fatigue behavior of nanosilver sintered lap shear joint

Purpose The paper aims to study the effect of sintering temperature on the microstructure, shear strength and ratcheting fatigue life of nanosilver sintered lap shear joint. In addition, the Gerber model is used to predict the ratcheting fatigue lives of nanosilver sintered lap shear joints at different sintering temperatures. Design/methodology/approach In this paper, the nanosilver sintered lap shear joints were prepared at three sintering temperatures of 250 °C, 280 °C and 310 °C. The bonding quality was characterized by scanning electron microscopy, X-ray diffraction, transmission electron microscope and shear tests, and the long-term reliability was studied by conducting ratcheting fatigue tests. In addition, three modified models based on Basquin equation were used to predict the ratcheting fatigue life of nanosilver sintered lap shear joint and their accuracies were evaluated. Findings When the sintering temperature is 250°C, the nanosilver sintered lap shear joint shows the porosity of 22.9 ± 1.6 %, and the shear strength of 22.3 ± 2.4 MPa. Raising the sintering temperature enhances silver crystallite size, strengthens sintering necks, thus improves shear strength and ratcheting fatigue life in joints. In addition, the ratcheting fatigue lives of the joints sintered at different temperatures are effectively predicted by three equivalent force models, and the Gerber model shows the highest life prediction accuracy. Research limitations/implications The sintered silver bondline is suffering a complex stress state. The study only takes the shear stress into consideration. The tensile stress and the combination of shear stress and tensile stress can to be considered in the future study. Practical implications The paper provides the experimental and theoretical support for robust bonding and long-term reliability of sintered silver structure. Social implications The introduced model can predict the ratcheting fatigue lives of the joints sintered at different temperatures, which shows a potential in engineering applications. Originality/value The study revealed the relationship between the sintering temperature and the microstructure, the shear strength and the ratcheting fatigue life of the joint. In addition, the Gerber model can predict the ratcheting fatigue life accurately at different sintering temperatures.

Effects of sintering temperature on the microstructure and mechanical properties of Ni-based alloy

Ni-based alloys were prepared at different sintering temperatures in this study. The effects of sintering temperature on the volume fraction, morphology, and distribution of precipitates in Ni-based alloys, and its impact on mechanical properties were studied. The results show that the microstructure contains γ-Ni, Ni3Si, M7(B, C)3, M23(B, C)6, and a Si-rich multi element phase. The morphology of M7(B, C)3 particles undergoes an evolution of small particles → mainly strip shape → mainly small block shape and nearly spherical shape, accompanying with the dissolution-reprecipitation process of M7(B, C)3 particles caused by the diffusion of Cr element with the increasing of sintering temperature. Meanwhile, the M23(B, C)6 particle is keeping aggregating and growing. The relative density, microhardness, and bending strength of Ni-based alloys also increase. Especially these properties are found to be increase quickly between 1025 °C and 1050 °C. The increase in microhardness and bending strength is attributed to the reduction in the number of residual sintering pores and the increase in the volume fraction and size of precipitates. In addition, the transition of fracture morphology from intergranular fracture mode to a combination of intergranular and partially transgranular fracture mode also contributes to the rise in bending strength.