The study was aimed to examine the effects of alkaline and thermal-alkaline pre-treatment on sewage sludge solubilisation with different alkali and its doses ranging from 40 mg alkali/g TS to 120 mg alkali/g TS. Initially, the effect of alkali pre-treatment was monitored with four alkali at room temperature, to further enhance soluble chemical oxygen demand (sCOD) and reduce treatment time, thermal-alkaline pre-treatment was performed with varying temperature from 40 to 70 °C. To explore and optimise the effects of temperature, alkali, and alkali doses on COD solubilisation, response surface methodology was employed. Statistical analysis of the variance was conducted to identify the relationship between experimental data and the proposed model. The thermal-alkaline process was optimised for maximum COD solubilisation with optimal conditions achieved at 65.61 °C of 66.57 mg alkali /g TS for NaOH and 27 °C of 20 mg/g TS for KOH. The maximum COD solubilisation achieved at these optimised conditions for NaOH and KOH was 21.28 % and 16.13 %, respectively. The results demonstrated a significant improvement in protein and carbohydrate concentration and a 16–20 % reduction in sludge solid content after thermal-alkali pre-treatment.
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