Abstract The ductile fracture toughness J Ic of AlMgSi alloys aged to peak hardness is measured as a function of dispersoid volume fraction. It is found that the toughness increases with dispersoid content, for alloys having similar grain sizes and yield strengths, and this increase is attributed to the homogenization of slip distribution. The crack tip plastic zone sizes are determined experimentally as a function of applied stress intensity factor K and a model, based on the crack tip blunting geometry, is proposed to explain the variation in zone size with dispersoid content. A relationship between fracture toughness J Ic and the work per unit area of new fracture surface, dW/dA, bears out the contention that the increased toughness caused by an increased amount of dispersoid particles is due to finer spread-out slip at the crack tip.
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