Effect Of Copper Addition Research Articles

Effect of copper addition on lithium zinc borosilicate glass containing terbium oxide

Effect of copper addition on lithium zinc borosilicate glass containing terbium oxide

Effect of Copper Addition on Microstructure and Mechanical Properties of Ductile Cast Iron

Effect of Copper Addition on Microstructure and Mechanical Properties of Ductile Cast Iron

Effect of copper addition on passivation film of TC18 titanium alloy

TC18 and TC18–0.5Cu alloys were prepared by vacuum arc furnace melting. The properties of its passivation film in 5 % NaCl solution were investigated using constant potential polarization, electrochemical impedance spectroscopy, Mott-Schottky and XPS analysis. The corrosion resistance of TC18 passivation films was found to be superior to that of TC18–0.5Cu alloy. The passivation films formed on both alloys displayed n-type semiconductor behavior. In the TC18–0.5Cu alloy, the presence of copper as a form of copper interstitial segregation Cuix+ was observed, which was subsequently replaced by low-mobility titanium ionic vacancies in the form of a cationic sublattice CuTix′, as a small defect.

Effect of copper addition on mechanical properties and microstructures of LM25 cast alloys

The use of aluminum alloys in automobiles is expanding, and the potential for additional increases is significant. Further growth will be determined by improvements in material qualities for existing applications or the discovery of new applications. Alloy A-356 (LM25) is commonly employed for high-quality alloy wheel rims in various motor vehicles, constituting 40% of global car usage. This study introduces 0.2% Cu into the Al–Si–Mg alloy system to enhance the mechanical properties. The alloy blend is cast into a metal mold, subjected to a 4-h cure at 540 °C, quenched with water, and precipitation hardened for 12 h at 1800 °C. Optical and scanning electron microscopes are utilized to analyze the alkali microstructure. The mechanical properties of alloyed and unalloyed castings, including hardness and tensile test results, are examined in untreated and heat-treated states. Fracture surfaces of tensile specimens are scrutinized. Intermetallic compounds formed during solidification are studied using scanning electron microscopy and x-ray diffraction analysis. The tensile strength under unalloyed (LM25) and alloyed (LM25 + 0.2 wt. % Cu) conditions before and after heat treatment [(72, 165.4 and 88.3, 237.1) and (78, 179.6 and 98, 252.9, respectively)] shows a significant increase.

Effect of copper addition on precipitation behaviors and mechanical properties of Mg-Zn-Cu alloys with respect to high zinc

The current work deals with the precipitation behaviors and mechanical properties of the high zinc content of the Mg-Zn-Cu system alloys using gravity casting. Differential scanning calorimetry (DSC) was conducted to describe the solidification process and precipitation behaviors. Thermodynamic calculations were carried out to determine the precipitation conditions using the Thermo-calc software. The microstructures were characterized by an optical microscope (OM), scanning electron microscope (SEM), electron probe micro analysis (EPMA), transmission electron microscopy (TEM), and confocal laser scanning microscope (CLSM). Tensile tests and micro-hardness tests were applied to investigate the mechanical properties. The results substantiated that the MgZnCu phase precipitates in Cu-containing alloys and that the precipitate content, as well as the precipitate temperature, increased with the Cu content from 0 to 3 wt.% according to the thermodynamic calculations and the DSC results. The measured micro-hardness of the alloy was 53.2, 57.9, 55.8, and 52.5 VHN, respectively. The ultimate tensile strength (UTS), yield strength (YS), and elongation (EL) revealed a λ-like trend of the alloys, and Mg-7Zn-1Cu alloy exhibits the optimum tensile properties with the UTS of 258.9 MPa, YS of 126.2 MPa, and the EL of 14.2%.

Effect of CuAl2 on the Microstructure and Hardness of Al-Si-xCu Alloys Produced by Powder Metallurgy

Aluminum alloys are important in many industrial applications because of their light weight and good mechanical properties. In this study, the effect of copper addition with different percentages ( 0, 0.1, 0.2, 0.3wt. %) on the microstructure and mechanical strength of Al-Si alloy were studied using X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscope (SEM) and Vickers hardness (Hv) tests. XRD and SEM analyses showed that the Al-Si alloy consisted of α-Al and Si phases. The intermetallic compound (IMC) CuAl2 was detected with the addition of Cu. This IMC causes a change in the lattice constant and inter-atomic spacing (dhkl). The distortion and dense of the microstructure are considered indications of the enhancement in the hardness of alloys. The Vickers hardness (Hv) was measured for the samples before and after sintering. The highest value was 28.755 Hv with 0.2wt. % Cu after sintering, whereas the smallest value was 11.643 Hv without Cu content before sintering. This improvement in hardness is attributed to the temperature that promotes the diffusion of Cu atoms into theAl lattices.

The effect of copper addition on strontium-containing silicate-based sol-gel bioactive glass for tissue regeneration

Previous studies on bioactive glasses (BGs) have reported the therapeutic potential of either strontium (Sr2+) or copper (Cu2+) ions as dopants. This study incorporates both dopants into a novel BG composition for soft tissue attachment. The X-ray diffraction (XRD) patterns showed the presence of multiple crystalline phases, including copper oxide (CuO). Thermal analysis revealed the glass transition temperatures (Tg) ranged from 543 to 561 °C and decreased as Cu2+ concentrations increased. Raman spectroscopy showed the glass structure contained predominantly Q2 and Q3 species, while particle size and surface area were between 1.1–2.5 µm and 8–15 m2/g, respectively. No Cu2+ ions were released from the glass structure after 1000 h of incubation in deionized (DI) water. Agar diffusion testing against S. aureus found that each glass possessed antibacterial properties, with 4 mol% containing Cu-BG presenting the most significant inhibition zones at 3.1 ± 0.1 mm over the 7-day incubation time.

Elucidating the Role of Copper-Induced Mixed Phases on the Electrochemical Performance of Mn-Based Thin-Film Electrodes.

Manganese oxide is a fascinating material for use as a thin-film electrode in supercapacitors. Herein, the consequences of copper incorporation on spray pyrolyzed manganese oxide thin films and their electrochemical performance were investigated. The Cu-incorporated manganese oxide thin films were deposited by spray pyrolysis, and their structural and electrochemical properties were thoroughly evaluated. The formation of the spinel Mn3O4 phase with effective Cu incorporation was confirmed by X-ray diffraction investigation. Through Raman studies, it was noticed that mixed phases of manganese oxide tend to form after Cu incorporation, and this result was also reflected in X-ray photoelectron spectroscopic studies. The surface morphology and roughness were also altered by the addition of copper. However, electrochemical measurements implied a reduction in the specific capacitance upon copper inclusion. The cyclic voltammetry test indicated a specific capacitance of 132 F/g for Mn3O4 electrodes, but a substantial drop for copper-incorporated samples due to the mixed manganese phase. The decremental tendency was further supported by galvanostatic charge-discharge studies and electrochemical impedance spectroscopic measurements. These results provide valuable insights into the effects of copper addition in manganese oxide thin-film-based electrodes for energy storage applications.

Phase transformation, thermal behavior, and magnetic study of new (FeSiBP)100-XCuX glassy alloys obtained by melt-spinning in air

In the current work, a new variation of the FeSiBPCu system with good glass forming ability and soft magnetic properties was developed and investigated. The effect of copper addition on the FeSiBP base alloy was studied in the system (Fe0.77Si0.08B0.1P0.05)100-xCux with x = 0, 0.25, 0.5, 0.75 and 1.0 at%. Microstructural evolution upon the annealing process was evaluated by XRD and TEM, revealing the formation of α-Fe(Si), Fe2B and Fe3(B,P) crystalline phases. VSM allowed to determine that the combination of chemical composition and microstructure with the best soft magnetic properties after the annealing corresponds with the alloy with 0.75% Cu. In addition, activation energy for glass transition and the first crystallization event were calculated using the Kissinger method. The research findings demonstrated that maintaining the relationship between the main elements, it is possible to keep the good glass forming ability with the possibility of developing a nanocrystalline structure with soft magnetic performance.Graphical abstract

Determination and Calculations of Mercury Vapor Concentration and Energy Released from Freshly Condensed Dental Amalgams Having Various Copper Percentages within the Alloy.

Dental amalgam is an alloy consisting of a mixture of fine metallic powder of silver, tin, zinc, copper, and a trace amount of palladium in combination with about fifty percent elemental mercury that forms a matrix phase. Dental amalgams consisting of a high-copper content are the most common types of alloys currently utilized for the restoration of decayed, broken, and fractured posterior human teeth. The present research objective was primarily to improve the material properties by determining and analyzing the amount of mercury vapor released from dental amalgam received from eight different commercial brands. The mechanical hardness of the alloys was found to increase with an increase in copper content in the amalgam. The effect of copper addition on material aging was also studied. During the release of mercury vapor, the corresponding energies associated with the release of mercury vapor from each sample were determined for each successive measurement. The results indicated that increasing the copper content of the amalgam counters the release of mercury vapor from posterior teeth and improves the hardness properties.

Effect of copper additions on the properties of recycled pure aluminum chips

Effect of copper additions on the properties of recycled pure aluminum chips

Effect of Cu Addition on Solidification Microstructure in High Carbon High Speed Steel Type Cast Alloy

Effect of copper addition on solidification microstructure was investigated for high carbon high speed steel type alloys (Fe-2.0%C-5%Cr-5%Mo-5%V-0~4%Cu). The microstructure of all as-cast specimens with different copper content was composed of dendrite of primary γ, MC-γ eutectic and M2C-γ eutectic but it was found X-ray diffraction peaks of α phase by X-ray diffractometry. The volume fraction of each phase in solidification microstructure was approximately constant regardless of copper content. The shapes of dendrite of primary γ changed significantly in response to amount of copper addition: that of specimen with no copper was equiaxed while that of specimen containing copper was columnar which tends to be marked with increasing amount of copper addition. Furthermore, the secondary dendrite arm spacing λ2 decreased with increasing amount of copper addition. As a result, it concluded that the effect of copper addition on solidification microstructure is columnar crystallization and decreasing λ2 of the dendrite with primary γ.

Effect of Copper Addition on the Formability of 304L Austenitic Stainless Steel.

To improve the antibacterial properties of 304L austenitic stainless steel, copper is often added as an antibacterial agent, but the forming performance of the resulting material is poor, impacting its actual production and use. Therefore, this study investigated the influence of copper addition on the formability of 304L austenitic stainless steel with drawing, cupping and conical cup forming tests. Mechanical properties were determined with tensile and hardness tests. The microstructure and phase transformation were further characterized by metallographic microscopy, scanning electron microscopy and x-ray diffraction analysis. It was found that the addition of copper impaired the mechanical properties of 304L austenitic stainless steel, increased the stacking fault energy of the material and inhibited the occurrence of strain-induced martensite transformation, leading to a decrease in the formability of 304L austenitic stainless steel.

Effect of copper addition on tensile behavior in Fe-Cr-Ni stable austenitic stainless steel

Effects of Cu on tensile properties and deformation mechanisms were investigated in the stable Fe-Cr-Ni austenitic stainless steel with different wt% of Cu. Addition of Cu slightly decreased the yield strength and negligibly affected the ultimate tensile strength, while it induced a considerably large reduction of fracture elongation. Deformation twins were generated during the tensile deformation, and fraction of deformation twins decreased with increasing Cu content. However, degree of twinning was similar, regardless of Cu content, at the same tensile strain, which indicated that development of twins was interfered by earlier fracture triggered by Cu addition and hardly contributed to different hardening behavior at the early stage of deformation. Cu significantly altered the motion of dislocations. The low-Cu-containing alloy mainly developed tangled dislocations and cellular structures, whereas the high-Cu-containing alloy did planar slip and high density of dislocation walls. Although the addition of Cu decreased the shear modulus and increased the stacking fault energy, dislocation substructure changed from tangled to planar slip with increasing Cu content. This indicated that slip planarity of high-Cu-containing alloys might be originated from the formation of short-range ordering or clustering, thereby leading to the local stress concentration and reduction of the elongation.

Effect of Copper Addition on Tensile Behaviour of Al-Cu Alloy Used in High Temperature Applications

Aluminium (Al) alloys are now-a-days used starting from aerospace, automotive body panel, to kitchen ware especially due to their high strength to weight ratio. Aluminium having copper as major alloying element exhibit good mechanical properties at room as well as at high temperature working conditions. But presence of silicon in these alloys adversely affect the strength at high temperature. The current paper analyses change in microstructure and it’s effect on mechanical properties of Aluminium-Copper(Al-Cu) alloy with varying wt% of copper. The Al-Cu alloy developed for study contain silicon as trace element only. Tests carried out to evaluate the impact of such variations on tensile and metallurgical behaviour at room temperature. Analysis of microstructure change with varying wt% of Copper is studied which goes well with the tensile data recorded. Effect of heat treatment (T6) on tensile properties was studied. The tensile results both as cast and heat treated suggest Al-Cu alloy containing 8wt% of Copper as the optimum composition.

Effect of Copper Addition on the Phase Composition and Microstructure Evolution of Fe-Based Amorphous Alloy Coatings Prepared by Laser Cladding

Laser clad coating’s susceptibility to cracking is extremely high due to the brittleness of the material itself and the enormous residual stress caused by rapid heating and cooling. In order to relieve the residual stress, a series of Fe-based amorphous-Cu composite coatings were fabricated on 20 steel using laser processing. The effects of copper addition on the phase composition and microstructure evolution of the coatings were then investigated. The as-prepared coatings, which are mainly composed of Fe-based amorphous, Cu, and (Fe, Cr)23 (C, B)6 have a network microstructure. A large amount of spherical-shaped copper metal is present in the coating and is evenly dispersed within the amorphous matrix. The copper in the coating has little effect on the crystallisation of Fe-based amorphous alloys due to the negligible solubility of solid copper and the Fe-based amorphous alloy. The coating average hardness reduces considerably and shows a significant difference, improving the coating stress distribution.

Rocket (Eruca vesicaria (L.) Cav.) vs. Copper: The Dose Makes the Poison?

The effects of copper addition, from various adsorbents, on the accumulation ability and glucosinolate content of cultivated rocket were studied. Different adsorbents (zeolite NaX, egg shells, substrate, fly ash) were treated with copper(II) solution with an adsorption efficiency of 98.36, 96.67, 51.82 and 39.13%, respectively. The lowest copper content and the highest total glucosinolate content (44.37 μg/g DW and 4269.31 µg/g DW, respectively) were detected in the rocket grown in the substrate with the addition of a substrate spiked with copper(II) ions. Rocket grown in the fly ash-substrate mixture showed an increase in copper content (84.98 μg/g DW) and the lowest total glucosinolate content (2545.71 µg/g DW). On the other hand, when using the egg shells-substrate mixture, the rocket copper content increased (113.34 μg/g DW) along with the total GSLs content (3780.03 µg/g DW), indicating the influence of an adsorbent type in addition to the copper uptake. The highest copper content of 498.56 μg/g DW was detected in the rocket watered with copper(II) solution with a notable decrease in the glucosinolate content, i.e., 2699.29 µg/g DW. According to these results rocket can be considered as a copper accumulator plant.

The effects of copper addition on phase composition in (CrFeCo)1-yNy multicomponent thin films

The Cantor alloy CrFeCoMnNi is generally fcc structured, but moderate changes in the composition can have a large influence on the phase formation. The aim of this study was to understand the changes brought on in low-nitrogen-containing (CrFeCo)1-yNy thin films with y = 0.19 on the addition of copper, an interesting metal in terms of atomic size and nitride formation enthalpy. (CrFeCoCux)1-yNy films were grown by reactive magnetron sputtering. The amount of copper in the films was increased from x = 0 to x = 0.15 to study competitive phase formation. Without Cu, two-phase fcc + bcc films were obtained. The addition of Cu was found to stabilize the bcc structure despite the fact that Cu as a pure metal is fcc. Nanoindentation tests showed slight increase in hardness with initial Cu addition from 11 GPa to 13.7 ± 0.2 GPa. The occurrence of pile up as opposed to cracking is an indication of the film’s ductility.

Effect of copper addition in carbon steel on biocorrosion by sulfate-reducing bacteria in solution

Purpose This paper aims to investigate the anti-biocorrosion performance and mechanism of the Cu-bearing carbon steel in the environment containing sulfate-reducing bacterial (SRB). Design/methodology/approach The biocorrosion behavior of specimens with Cu concentration of 0 Wt.%, 0.1 Wt.%, 0.3 Wt.% and 0.6 Wt.% were investigated by immersion test in SRB solution. By examining the prepared cross-section of the biofilm using focused ion beam microscopy, SRB distribution, bacterial morphology, biofilm structure and composition were determined. The ion selectivity of the biofilm was also obtained by membrane potential measurement. Moreover, the anti-biocorrosion performance of the Cu-bearing carbon steel pipeline was tested in a shale gas field in Chongqing, China. Findings Both the results of the laboratory test and shale gas field test indicate that Cu-bearing carbon steel possesses obvious resistance to microbiologically influenced corrosion (MIC). The SRB, corrosion rate and pitting depth decreased dramatically with Cu concentration in the substrate. The local acidification caused by hydrolyze of ferric ion coming from SRB metabolism and furtherly aggravated by anion selectivity biofilm promoted the pitting corrosion. Anti-biocorrosion of Cu-bearing carbon steel was attributed to the accumulation of Cu compounds in the biofilm and the weaker anion selectivity of the biofilm. This research results provide an approach to the development of economical antibacterial metallic material. Originality/value MIC occurs extensively and has become one of the most frequent reasons for corrosion-induced failure in the oil and gas industry. In this study, Cu-bearing carbon steel was obtained by Cu addition in carbon steel and possessed excellent anti-biocorrosion property both in the laboratory and shale gas field. This study provides an approach to the development of an economical antibacterial carbon steel pipeline to resist MIC.

Effect of Copper Addition on the AlCoCrFeNi High Entropy Alloys Properties via the Electroless Plating and Powder Metallurgy Technique

To improve the AlCoCrFeNi high entropy alloys’ (HEAs’) toughness, it was coated with different amounts of Cu then fabricated by the powder metallurgy technique. Mechanical alloying of equiatomic AlCoCrFeNi HEAs for 25 h preceded the coating process. The established powder samples were sintered at different temperatures in a vacuum furnace. The HEAs samples sintered at 950 °C exhibit the highest relative density. The AlCoCrFeNi HEAs model sample was not successfully produced by the applied method due to the low melting point of aluminum. The Al element’s problem disappeared due to encapsulating it with a copper layer during the coating process. Because the atomic radius of the copper metal (0.1278 nm) is less than the atomic radius of the aluminum metal (0.1431 nm) and nearly equal to the rest of the other elements (Co, Cr, Fe, and Ni), the crystal size powder and fabricated samples decreased by increasing the content of the Cu wt%. On the other hand, the lattice strain increased. The microstructure revealed that the complete diffusion between the different elements to form high entropy alloy material was not achieved. A dramatic decrease in the produced samples’ hardness was observed where it decreased from 403 HV at 5 wt% Cu to 191 HV at 20 wt% Cu. On the contrary, the compressive strength increased from 400.034 MPa at 5 wt% Cu to 599.527 MPa at 15 wt% Cu with a 49.86% increment. This increment in the compressive strength may be due to precipitating the copper metal on the particles’ surface in the nano-size, reducing the dislocations’ motion, increasing the stiffness of produced materials. The formability and toughness of the fabricated materials improved by increasing the copper’s content. The thermal expansion has increased gradually by increasing the Cu wt%.