Oxygen Reduction Reaction Durability Research Articles

Consolidating the Oxygen Reduction with Sub-Polarized Graphitic Fe-N4 Atomic Sites for an Efficient Flexible Zinc-Air Battery.

The effectuation of the Zn-air battery (ZAB) is appealing for active and durable catalysts to kinetically drive the sluggish cathodic oxygen reduction reaction (ORR). Atomic metal-Nx-C sites are widely witnessed with Pt-like activity, but their demetalations still severely restrict the durability in ORR. Here we have profiled an ordered hierarchical porous carbon supported Fe-N4 single-atom (FeNC) catalyst by a template derivation method for efficient ORR and flexible ZAB studies. The FeNC structure is observed with a sub-polarized graphitic Fe-N4 coordination with a shortened Fe-N bond for potentially consolidating the ORR, together with the hierarchical porous matrix for kinetical mass transfer. Resultantly, the optimized FeNC catalyst showcases Pt-beyond alkaline ORR activity (E1/2 = 0.95 V) with long-term durability for 100 h, delivering the flexible ZAB device with high power density (251 mW cm-2) and durable cycle life (80 h). This research underscores the criterion in rationalizing active and robust ORR catalysts through metal-nitrogen bond modulation.

Surface segregation on Ag@MNi (M = Pd, Pt, Rh, and Ru) core–shell nanocrystals for enhancing the oxygen reduction performance

Synthesis of cost-effective electrocatalysts for oxygen reduction reaction (ORR) has received wide attention due to their sluggish kinetics, which limits the development and application of fuel cell technique. In this work, we report a versatile synthetic approach to prepare a series of small-sized Ag@MNi (M = Pd, Pt, Rh, Ru) nanocrystals with core–shell structures by a simple solvothermal method. According to characterization analysis, surface segregation of Pd was proved in the outermost layer with the Pd-rich shell layer, which can regulate the adsorption energy of *OH. Electrochemical results show that the onset potential and half-wave potential of Ag@PdNi nanocrystals (Ag@PdNi NCs) are 1.005 and 0.913 V vs. RHE (reversible hydrogen electrode), respectively, with a Tafel slope of 55.31 mV dec-1 and strong ORR catalytic durability, which is similar to Ag@MNi (M = Pt, Rh, Ru) NCs and slightly higher than that of PdAg alloy nanoparticles (PdAg alloy NPs), PdNi alloy nanoparticles (PdNi alloy NPs), commercial Pd black and even commercial Pt/C, in alkaline medium. Density Functional (DFT) calculations show that the presence of Agcore effectively promotes the segregation of Pd atoms to the outer shell surface, where Ni provides better segregated substitution sites for Pd, which significantly improves the ORR activity and durability due to the electronic synergistic effect between Agcore nuclei and Pdshell can reduce the adsorption strength of OHads.

MOF-derived three-dimensional porous dodecahedral structured bimetallic Mn/Co-C-N composite for high-performance durable oxygen reduction reaction electrocatalysts

Investigating high-efficiency oxygen reduction reaction (ORR) catalysts is one of the most effective methods for addressing the sluggish kinetics at the fuel cell cathode. Bimetallic three-dimensional porous materials have garnered significant attention due to their diverse structures, large specific surface area and synergistic catalytic effects. Herein, we synthesized a bimetallic three-dimensional porous dodecahedral structure, Mn/Co-C-N, derived from MOF using a straightforward approach. Experimental reults confirm that the strategic incorporation of Mn enhances the electrocatalytic activity for ORR. Meanwhile, the synergistic effects of Mn and Co, as well as the advantages of the dodecahedral structure for expediting electron transfer, all contribute to the exceptional ORR performance. Arc testing in an alkaline electrolyte reveals that the initial potential (Eonset) and the half-wave potential (E1/2) are 0.89 V and 0.80 V, closely approximating those of commercial Pt/C (20 wt%). Following 10 000 stability test cycles, the half-wave potential exhibits a mere 8 mV change, confirming its remarkable stability.

Oxygen Vacancy-Mediated Synthesis of Inter-Atomically Ordered Ultrafine Pt-Alloy Nanoparticles for Enhanced Fuel Cell Performance.

Pt-based intermetallics are expected to be the highly active catalysts for oxygen reduction reaction (ORR) in proton-exchange membrane fuel cells but still face great challenges in controllable synthesis of interatomically ordered and ultrafine intermetallic nanoparticles. Here, we propose an oxygen vacancy-mediated atomic diffusion strategy by mechanical alloying to reduce the energy barrier of the transition from interatomic disordering to ordering, and to resist interparticulate sintering via strong M-O-C bonding. This synthesis results in a nanosized core/shell structure featuring an interatomically ordered PtM core and a Pt shell of two to three atomic layers in thickness and can be extended to the multicomponent PtM (M = Co, FeCo, FeCoNi, FeCoNiGa) systems. The electron enrichment in the Pt outer shell induced by the compressive strain leads to the enhanced antibonding orbital occupation below the Fermi level and accelerated OH* desorption kinetics. The optimized PtCo-O/C-6 catalyst presents excellent ORR activity (mass activity = 1.28 A mgPt-1 at 0.9 ViR-free, peak power densities = 2.38/1.25 W cm-2 in H2-O2/-air) and durability (∼1% activity loss in over 50 h in air condition) in fuel cells at a total Pt loading of 0.1 mgPt cm-2. Furthermore, we establish a systematic correlation to elucidate the formation mechanisms of highly ordered intermetallic catalysts underlying oxygen vacancies. This study provides a general approach for the large-scale production of highly ordered and nanosized Pt-dispersed intermetallic catalysts.

Engineering medium-entropy alloy nanoparticle nanotubes for efficient oxygen reduction

Fuel cells, as promising energy conversion devices, realize the direct conversion of hydrogen fuel chemical energy into electrical energy. The kinetics of cathodic oxygen reduction reaction (ORR) is slow and plays a decisive role in the output efficiency of fuel cells. Platinum catalysts have been commercialized, but their high cost, relatively low catalytic activity and poor cycling durability limit the development of fuel cells. The introduction of non-platinum components is an effective strategy to minimize the cost and maximize the activity. In this study, PtPdCu medium entropy alloy nanoparticle nanotubes (PtPdCu MEANPTs) that demonstrate high catalytic activity and long durability are presented. Combined with density functional theory calculations, the introduction of Pd and Cu modulates surface electronic structure and optimizes the oxygen adsorption energy, thus enhancing the catalytic activity. The 0D/1D hybrid structure exposes more surface sites and inhibits particle maturation. The atomic migration and rearrangement are emerged during the initial stage of potential cycling process, induing a palladium-rich outer layer and preventing the oxidation of platinum atoms. The best-performing Pt24Pd28Cu48 MEANPTs deliver the impressive ORR activity (1.42 A/mgPt at 0.9 V vs. RHE, which is 6.17 times that of commercial Pt/C) and durability (retaining 2.87 times the initial activity of benchmark catalyst after 30,000 potential cycles). Theoretical calculations have confirmed the regulation of alloying on the surface oxygen affinity and revealed the true active sites on the catalyst surface. This work explores the research direction of platinum-based multi-element catalysts with low platinum content and high catalytic activity.

Weakening O-Intermediates Adsorption Strength Over the Pd Metallene via Lewis-Acidic Site Modulation for Enhanced Oxygen Reduction.

The reasonable design and modulation of the electronic properties of Pd metallene are acknowledged as a promising avenue for enhancing the oxygen reduction reaction (ORR) in anion exchange membrane fuel cells (AEMFCs), yet they remain a formidable challenge. Herein, a thin-sheet structure of Zr-doped Pd metallene (PdZr metallene) with abundant defects is proposed using a facile wet-chemical approach for efficient and highly durable ORR electrocatalysis. Multiple microstructural analyses uncover that orchestrated electronic and oxophilic regulation of PdZr metallene via Lewis-acidic Zr site modulation could concurrently optimize the electronic configuration of Pd, downshift the d-band center of Pd, and, thus, promote the intrinsic activity. Benefiting from the unique two-dimensional morphology and electronic structure optimization facilitated by the Zr coupling effect, the resultant PdZr metallene demonstrates significantly enhanced ORR electrocatalytic performance in basic solutions, with a high half-wave potential (E1/2) of 0.87 V and commendable stability for 30 000 s, surpassing those of Pd metallene and various advanced Pd-based catalysts reported in the literature. Encouragingly, the PdZr metallene-based AEMFC achieves an increased maximum power density (90.4 mW cm-2) and impressive robustness over 12 h in an alkaline environment, manifesting the practical application of PdZr metallene in AEMFCs. This study showcases the applicability of PdZr metallene via Lewis acid site regulation for fabricating highly active electrocatalysts for high-performance AEMFCs.

Engineering peripheral S-doped atomic Fe-N4 in defect-rich porous carbon nanoshells for durable oxygen reduction reaction and Zn-air batteries

Iron-nitrogen-carbon (Fe-N-C) single-atom materials have emerged as the most promising catalysts for the oxygen reduction reaction (ORR), which yet suffers from inadequate stability arising from the attack of ·OH and HO2· radicals generated by H2O2. In this study, density functional theory (DFT) calculations reveal that the presence of peripheral S atoms can regulate the electronic structure of the Fe center and suppress the formation of H2O2 to enhance the catalyst's durability. Thereafter, atomic Fe-N4 with peripheral S doping is intricately engineered in defect-rich porous carbon nanoshells (Fe-NS-C) through an adsorption-pyrolysis method. The incorporation of S not only optimizes the coordination microenvironment of Fe-N4 but also induces a larger specific surface area and richer defects. The Fe-NS-C catalyst displays remarkable ORR performance, featuring a half-wave potential (E1/2) of 0.90 V. Its low H2O2 yield (below 1.1 %) and excellent stability (10 mV day in E1/2 after 10,000 cycles) further underscore the superiority of Fe-NS-C. When employed as the cathode for Zn-air battery, Fe-NS-C achieves an impressive peak power density of 230.1 mW cm−2 and stable charge/discharge potentials over an extended duration of 150 h. This study presents an effective strategy for engineering efficient and durable single-atom electrocatalysts for ORR and Zn-air batteries.

Constructing Asymmetric Fe-Nb Diatomic Sites to Enhance ORR Activity and Durability.

Iron-nitrogen-carbon (Fe-N-C) materials have been identified as a promising class of platinum (Pt)-free catalysts for the oxygen reduction reaction (ORR). However, the dissolution and oxidation of Fe atoms severely restrict their long-term stability and performance. Modulating the active microstructure of Fe-N-C is a feasible strategy to enhance the ORR activity and stability. Compared with common 3d transition metals (Co, Ni, etc.), the 4d transition metal atom Nb has fewer d electrons and more unoccupied orbitals, which could potentially forge a more robust interaction with the Fe site to optimize the binding energy of the oxygen-containing intermediates while maintaining stability. Herein, an asymmetric Fe-Nb diatomic site catalyst (FeNb/c-SNC) was synthesized, which exhibited superior ORR performance and stability compared with those of Fe single-atom catalysts (SACs). The strong interaction within the Fe-Nb diatomic sites optimized the desorption energy of key intermediates (*OH), so that the adsorption energy of Fe-*OH approaches the apex of the volcano plot, thus exhibiting optimal ORR activity. More importantly, introducing Nb atoms could effectively strengthen the Fe-N bonding and suppress Fe demetalation, causing an outstanding stability. The zinc-air battery (ZAB) and hydroxide exchange membrane fuel cell (HEMFC) equipped with our FeNb/c-SNC could deliver high peak power densities of 314 mW cm-2 and 1.18 W cm-2, respectively. Notably, the stable operation time for ZAB and HEMFC increased by 9.1 and 5.8 times compared to Fe SACs, respectively. This research offers further insights into developing stable Fe-based atomic-level catalytic materials for the energy conversion process.

Construction of Fe–In Alloy to Enable High Activity and Durability of Fe–N–C Catalysts

AbstractThe strategic regulation of the electronic properties and coordination environment of single‐atom sites through the integration of metal nanoclusters emerges as a promising route to enhance the oxygen reduction reaction (ORR) performance of Fe–N–C materials. Here, a catalyst (FeIn–NC) is successfully developed in which Fe–N–C materials encapsulate Fe–In alloy nanoclusters, and it shows excellent ORR activity and durability under alkaline conditions, with a high half‐wave potential of 0.924 V (vs RHE) and a zinc–air battery power density of 202.1 mW cm−2, superior to commercial Pt/C catalysts. Theoretical calculations unravel that the synergistic interaction between the Fe–In alloy and the FeN4 single‐atom site modifies the electronic structure and charge distribution at the FeN4 site, thereby enhancing the electrocatalytic activity and durability of the ORR. Potential‐dependent microkinetic modeling (MKM) further discloses the ORR mechanisms on the identified FeN4 sites. This work provides a viable strategy for the ORR improvement of Fe–N–C materials via p‐block metal‐based alloy nanoclusters.

MOF-Supported Intermetallic Pt-Ni Electrocatalyst for the Oxygen Reduction Reaction

The catalyst support materials demonstrate great influence on the performance and durability of oxygen reduction reaction (ORR) electrocatalysts. Metal organic frameworks (MOFs) have been the focus of many Pt alloyed catalyst supports due to their large surface areas and well-defined pore structures. MOF-based carbon supports and a special class of MOFs that have a zeolite-type structure, and Zeolitic imidazolate frameworks (ZIFs) offer high ORR activity and enhanced stability of Pt-alloyed catalysts due to their porous structure, large surface area, and good electrical conductivity. In this study, we used two different MOF-based supports, Mn-NC and ZIF-67 derived Co-NC, to synthesize a nitrogen (N)-doped intermetallic PtNi catalyst. The synthesized material exhibits enhanced ORR activity and stability in an acidic electrolyte that is superior to commercial Pt/C catalyst. The rotating disk electrode (RDE) measurements of the PtNi/Co-NC catalyst demonstrated that the mass activity (MA) and specific activity (SA) are 0.9 A mgPt -1 and 1.8 mA cm-2, respectively at 0.9 V. The synthesized PtNi/Mn-NC catalyst demonstrated 1.4 A mgPt -1 and 2.1 mA cm-2 at 0.9 V, which are higher than those achieved with the commercial Pt/C. The MEA performance of the MOF-based PtNi catalysts will also be discussed. The mechanism of the enhanced performance of the catalysts is being formulated, based on in situ X-ray absorption spectroscopy (XAS) analysis. This work provides a promising approach to improve the activity and stability of binary and ternary Pt-based electrocatalysts for ORR by the use of MOF-based supports.

In situ, fast constructing interface/doping-engineered NiCo bimetal-based composites boosting electrocatalytic oxygen reduction for zinc-air battery

Investigating cost-effective, high-performance, stable and durable oxygen reduction reaction (ORR) catalysts is imperative, yet it’s still a formidable obstacle in the advancement of metal-air batteries. In this research, NiCo-bimetallic oxides in situ combined with NiCo-bimetal alloy upon the surface of carbon-based matrix (reduced graphene oxide) (NiCo/Co-NiO/rGO) were synthesized by microwave hydrothermal treatment coupled with an ultrafast Joule heating shock process. The interfacial charge transfer between the bimetal alloy and metal oxide in NiCo/Co-NiO/rGO resulted in electron redistribution at the heterointerface, where *O species migrated to the NiCo alloy surface through Mn+-O-M0 (M=Ni, Co and n=2, 3) bonds, facilitating continuous electron transport between the two phases and unveiling added active sites. Introducing abundant oxygen vacancies by Ni3+ and Co3+ facilitated charge transfer between different valence states and led to forming more active sites, thus significantly enhancing ORR performance. More importantly, solid solution strengthening within the NiCo-bimetallic alloy mitigated the oxidation and corrosion of the catalyst. Therefore, the as-synthesized NiCo/Co-NiO/rGO(5 % Co) exhibited excellent ORR performance under an alkaline medium. It achieved a half-wave potential(E1/2) of 0.85 V(vs. RHE) and maintained 89.10 % of its current density after a 12-h long-term reaction. The assembled zinc-air battery (ZAB) employing this catalyst proved remarkable specific capacity (807.04 mAh·gZn−1), power density (95.54 mW cm−2) and cycling stability (over 240 h), outperforming that of commercial Pt/C+RuO2-based ZAB device. This study presents a viable approach for fabricating low-cost dual transition metal-based catalysts, thereby boosting their electrocatalytic performance and enhancing the efficiency and longevity of metal-air batteries.

Engineering rich defects in nitrogen-doped porous carbon to boost oxygen reduction reaction kinetics

Metal-free carbon-based materials offer a promising alternative to Pt-based catalysts for the oxygen reduction reaction (ORR). However, challenges persist due to its sluggish kinetics and poor acid ORR performance. Here, we introduce a novel nitrogen-doped porous carbon with rich defects sites (such as pentagons, edge and vacancy defects) (PV/HPC) via a simple etching strategy. The PV/HPC demonstrates long-term stability and exceptional catalytic activity with half-wave potential of 0.9 V and average electron transfer number of 3.98 in alkaline solution while 0.78 V and 3.78 in acidic solution, indicating its efficiency and robustness as an ORR catalyst. Additionally, it achieves a higher kinetic current density of 91.9 mA cm−2 at 0.8 V, which is 1.75 times that of Pt/C (52.5 mA cm−2). Furthemore, it enables Al-air battery to attain a maximum power density of 487 mW cm−2, compared to 477 mW cm−2 for the Pt/C catalyst. Density functional theory (DFT) calculations elucidate that the introduction of multifunctional defects in nitrogen-doped porous carbon collectively reduces the reaction energy barrier of the departure of OH* and boosts the oxygen reduction reaction kinetics. This work presents a simple method to design durable and effective carbon-based ORR catalysts.

Electron Donor–Acceptor Activated Single Atomic Sites for Boosting Oxygen Reduction Reaction

AbstractFabricating efficient non‐platinum‐group‐metal catalysts for the oxygen reduction reaction (ORR) in proton‐exchange membrane fuel cells still remains a big challenge. This study creates a unique bamboo‐like architecture of Mn and Fe single atomic sites (SASs) anchored on core‐shell structure of nanopaticles@carbon nanotubes (MnFe SASs/NPs@CNTs) via a precursor route, where the Fe nanoparticles (NPs) (identified as γ‐Fe and Austenite) are confined into CNTs, such an architecture exhibits compelling ORR activity and durability in 0.1 m HClO4. Experiments and calculations both reveal that the electron donor–acceptor paradigm between Mn SASs and Fe NPs launches a lattice‐electron coupling mechanism not only increasing occupation of π‐antibonding orbital in Mn−*O intermediates but also rising Jahn–Teller effect, thereby destabilize the Mn−*O intermediate and eventually facilitate the potential‐limiting step from *O to *OH. Such a coupling activation of the ORR‐inert Mn SASs greatly improves ORR performances of MnFe SASs/NPs@CNTs.

Graphene benefits penta-nitrogen coordinated iron and catalytic stability of oxygen reduction reaction

Metal-nitrogen-carbon catalytic material, generally thought as a promising low-cost electrocatalyst of oxygen reduction reaction (ORR), surfers from long-term catalytic durability for fuel cell and metal-air battery. Here, we describe an approach of synthesizing electrochemically exfoliated graphene supported penta-nitrogen coordinated iron exhibiting encouraging ORR catalytic activity and durability. The synthesized catalyst exhibits high half-wave potentials in alkaline medium (E1/2 0.940 V) enabling high-performance zinc-air battery and in acidic condition for durable fuel cell with a high peak power density (630 mW cm−2). The current density of a proton exchange membrane fuel cell loading the catalyst as cathode tends to decay little after initial hours under H2-air measurement, remarkably inhibiting commonly decline tendency of iron–nitrogen-carbon catalysts. DFT calculation combined with extensive experimental investigations demonstrate that penta-nitrogen coordinated iron supported by graphene is thermodynamically stable, and thus benefits the catalytic stability of ORR.

Improvement in ORR Durability of Fe Single-Atom Carbon Catalysts Hybridized with CeO2 Nanozyme.

FeNC catalysts are considered one of the most promising alternatives to platinum group metals for the oxygen reduction reaction (ORR). Despite the extensive research on improving ORR activity, the undesirable durability of FeNC is still a critical issue for its practical application. Herein, inspired by the antioxidant mechanism of natural enzymes, CeO2 nanozymes featuring catalase-like and superoxide dismutase-like activities were coupled with FeNC to mitigate the attack of reactive oxygen species (ROS) for improving durability. Benefiting from the multienzyme-like activities of CeO2, ROS generated from FeNC is instantaneously eliminated to alleviate the corrosion of carbon and demetallization of metal sites. Consequently, FeNC/CeO2 exhibits better ORR durability with a decay of only 5 mV compared to FeNC (18 mV) in neutral electrolyte after 10k cycles. The FeNC/CeO2-based zinc-air battery also shows minimal voltage decay over 140 h in galvanostatic discharge-charge cycling tests, outperforming FeNC and commercial Pt/C.

Regulation of d‐Orbital Electron in Fe‐N4 by High‐Entropy Atomic Clusters for Highly Active and Durable Oxygen Reduction Reaction

AbstractSimultaneously improving activity and stability is a crucial yet challenge in the development of metallic single‐atom‐based catalysts. In current work, a novel approach is introduced to address this issue by combining post‐adsorption and secondary pyrolysis techniques to create a synergistic catalytic system, in which the single atoms (SAs) Fe sites played in the NC matrix (Fe─NC) are coupled with high‐entropy atomic clusters (HEACs). Theoretical calculations reveal that the incorporation of HEACs lead to a rehybridization of the 3d orbital configuration of Fe‐N4, which helps to balance the adsorption/desorption energy of oxygenated intermediates. In situ spectroscopy further reveals that the rate‐limiting step of OH* desorption on HEAC/Fe─NC in oxygen reduction reaction (ORR) is more facile compared to atomic Fe─NC, implying a higher ORR activity. Moreover, the synergistic effect of diffusion activation barriers and configuration entropy contributes to the structural stability of HEAC/Fe─NC, resulting in remarkable durability. Consequently, this unique catalyst exhibits half‐wave potentials of 0.927 and 0.828 V in an aqueous solution of KOH (0.1 m) and HClO4 (0.1 m), respectively, along with excellent durability. The findings propose a novel strategy for modulating the electronic structure of metallic SAs catalysts and enhancing their stability through strong interactions between SAs and HEACs.

Improving the durability and anti-poisoning properties of platinum catalysts by carbon shell encapsulation: A promising approach for both cathode and anode catalysts for polymer electrolyte membrane fuel cells

Carbon shell encapsulation has emerged as an effective strategy for enhancing the durability of Pt-based electrocatalysts for polymer electrolyte membrane fuel cells (PEFCs). Here, a nitrogen-doped carbon shell-encapsulated Pt catalyst supported on Ketjen black (Pt@C/KB) was synthesized, and its catalytic performance was characterized. The oxygen reduction reaction (ORR) performance and anti-poisoning properties were investigated in 0.1 M HClO4 with and without H2SO4 or H3PO4 poisoning, using a rotating ring-disk electrode (RRDE) technique. Despite a decrease in the electrochemical surface area (ECSA), Pt@C/KB encapsulated by a thin graphene-like carbon shell (<1 nm thick) showed high selectivity for the four-electron reaction due to its superior anti-poisoning properties, as well as improved ORR activity and durability. The H2O2 yield of Pt@C/KB, the precursor of hydroxyl radicals, was decreased approximately one third compared to bare Pt catalyst and the gap was more pronounced in the low potential (E ≤ 0.1 V/RHE) where close to practical anode potential, suggesting that Pt@C/KB can be applied as a new anode catalyst. Applying carbon core-shell catalysts to both the cathode and anode is a prospectively effective approach for improving the cell performance by improving the ORR activity and anti-poisoning properties, as well as for extending the lifespan of PEFCs.

2D Co-N-C catalysts derived by 1D CoxZn1-xO hexagonal microrods for oxygen reduction reaction

A novel and feasible strategy to construct 2D Co-N-C catalyst from one-dimensional (1D) CoxZn1-xO microrod is reported. In the strategy, 1D CoxZn1-xO microrods are firstly transformed into CoxZn1-xO@CoZn-ZIF hexagonal core-shell microrods by regulating the reaction conditions of high-pressure vapor-solid transformation, and subsequently pyrolyzed at high temperature to form Co-N-C hexagonal microtubes, which are finally fractured along its edges under the action of thermal stress, evolving gradually to Co-N-C nanosheets. Besides, by investigating the effects of Co doping contents, a catalyst with optimal chemical and structural properties and more highly accessible Co-N4 active sites has achieved respectable activity and stability for the oxygen reduction reaction (ORR) in alkaline media. Among them, Co0.3-N-C NS exhibits superior ORR performance (Eon=1.01 V, E1/2 = 0.87 V), durability and tolerance to methanol than those of commercial Pt/C catalysts (Eon=0.99 V, E1/2 = 0.85 V) in alkaline media.

Carbon‐Embedded Pt Alloy Cluster Catalysts for Proton Exchange Membrane Fuel Cells

AbstractMinimizing the use of platinum (Pt) in proton exchange membrane fuel cells (PEMFCs) is crucial for expanding the PEMFC market. The most straightforward approach would be to reduce the size of Pt particles. However, small Pt clusters, particularly those &lt;2 nm in size, typically exhibit reduced activity for the oxygen reduction reaction (ORR) due to the overly strong adsorption of oxygen intermediates. Additionally, these small Pt clusters tend to degrade more quickly, resulting in lower durability. In this study, carbon‐embedded Pt alloy cluster catalysts (PtFe, PtCo, PtNi) that demonstrate high activity and durability in the PEMFC cathode are presented. Density functional theory calculations indicate that carbon atoms stably adsorb onto the Fe sites of PtFe clusters, making the neighboring Pt sites active for ORR with an optimal adsorption strength for oxygen intermediates. This research can pave the way for developing durable and efficient ORR catalysts while significantly reducing Pt usage in PEMFCs.

Strong Interaction between Titanium Carbonitride Embedded in Mesoporous Carbon Nanofibers and Pt Enables Durable Oxygen Reduction.

Platinum (Pt) supported on high surface area carbon has been the most widely used electrocatalyst in proton exchange membrane fuel cell (PEMFC). However, conventional carbon supports are susceptible to corrosion at high potentials, leading to severe degradation of electrochemical performance. In this work, titanium carbonitride embedded in mesoporous carbon nanofibers (m-TiCN NFs) are reported as a promising alternative to address this issue. Benefiting from the interpenetrating conductive pathways inside the one-dimensional (1D) nanostructures and the embedded TiCN nanoparticles (NPs), m-TiCN NFs exhibit excellent stability at high potentials and interact strongly with Pt NPs. Subsequently, m-TiCN NFs-supported Pt NPs deliver remarkably enhanced oxygen reduction reaction (ORR) activity and durability, with negligible activity decay and less than 5% loss of electrochemical surface area（ECSA） after 50000 cycles. Moreover, the fuel cell assembled by this catalyst delivers a maximum power density of 1.22W cm-2 and merely 3% loss after 30000 cycles of accelerated durability tests under U.S. Department of Energy (DOE) protocols. The improved ORR activity and durability are attributed to the superior corrosion resistance of the m-TiCN NF support and the strong interaction between Pt and m-TiCN NFs.