Existing Ni2+ heavy metal ions in an aqueous medium are highly hazardous for living organisms and humans. Therefore, designing low-cost adsorbents with enhanced effectiveness is essential for removing nickel ions to safeguard public health. In this study, a novel green nanocomposite hydrogel was synthesized through the free radical solution and bulk polymerization method, and its capability to remove divalent nickel ions from aqueous media was examined. The bionanocomposite hydrogel named as SA-g-poly(AAm)/HL-CoFe2O4 was produced by grafting polyacrylamide (AAm) onto sodium alginate (SA) in the presence of a magnetic composite recognized as HL-CoFe2O4, where HL represents hydrolyzed Luffa Cylindrica. By employing FT-IR, XRD, VSM, SEM, EDX-Map, BET, DLS, HPLC, and TGA techniques, morphological evaluation and characterization of the adsorbents were carried out. The performance of the adsorption process was studied under varying operational conditions including pH, temperature, contact duration, initial concentration of pollutant ions, and adsorbent dosage. HPLC analysis proved the non-toxic structure of the bionanocomposite hydrogel. The number of unreacted acrylamide monomers within the hydrogel matrix was measured at 20.82 mg/kg. The optimum conditions was discovered to be pH = 6, room temperature, adsorbent dosage of 1 of g.L−1, initial Ni2+ concentration of 10 mg.L−1, and contact time of 100 min, and the maximum adsorption efficiency at optimal state was calculated as 70.09, 90.25, and 93.83 % for SA-g-poly (AAm), SA-g-poly(AAm)/HL, and SA-g-poly(AAm)/HL-CoFe2O4 samples, respectively. Langmuir isotherm model was in good agreement with the experimental data and the maximum adsorption capacity of SA-g-poly(AAm), SA-g-poly(AAm)/HL, and SA-g-poly(AAm)/HL-CoFe2O4 samples was calculated to be 31.37, 43.15, and 45.19 mg.g−1, respectively. The adsorption process, according to kinetic studies, follows a pseudo-second-order kinetic model. Investigations on thermodynamics also demonstrated that the process is exothermic and spontaneous. Exploring the interference effect of co-existing ions showed that the adsorption efficiency has decreased with concentration enhancement of Ca2+ and Na+ cations in aqueous medium. Furthermore, the adsorption/desorption assessments revealed that after 8 consecutive cycles, there had been no noticeable decline in the adsorption effectiveness. Finally, actual wastewater treatment outcomes demonstrated that the bionanocomposite hydrogel successfully removes heavy metal pollutants from shipbuilding industry effluent. Therefore, the findings revealed that the newly fabricated bionanocomposite hydrogel is an efficient, cost-effective, easy-separable, and green adsorbent that could be potentially utilized to remove divalent nickel ions from wastewater.
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