Pore Size Distribution Research Articles

Gas permeability of partially saturated cement-based materials considering water sensitivity

Gas permeability is a crucial factor influencing the durability of cement-based materials, which are usually in a partially saturated state. This study examines the impact of the water-to-cement (w/c) ratio, water saturation and water sensitivity on the gas permeability of cement-based materials using Nuclear Magnetic Resonance (NMR) and Mercury Intrusion Porosimetry (MIP). The results indicate that the gas permeability of cement-based materials is strongly related to their porosity and pore size distribution. Relative gas permeability is directly influenced by water saturation and the initial state of the materials, with a noticeable hysteresis effect observed. Furthermore, the water sensitivity of cement-based materials results in no evident, but a slight decrease in gas permeability during water saturation.

Microstructure, thermal, and mechanical properties of hierarchical porous silicon carbide made by direct ink writing

AbstractHierarchical porous silicon carbide (SiC) ceramics were fabricated by combining particle‐stabilized emulsions and three‐dimensional (3D) printing. Direct ink writing (DIW) was used as the 3D printing technique. The formulation for successful printing is discussed in relation to the rheology of the emulsions. The SiC emulsions were able to be printed with a lower storage modulus (G′) and apparent yield shear stress (τy) than previously reported SiC ink pastes. The printed and sintered porous SiC ceramics possess a total porosity of 73.7% with an average pore size within the filaments of 2.2 µm in diameter. A hierarchical pore structure that contains pore sizes of about 250 µm, around 1–10 µm and smaller than 0.5 µm can be observed in the microstructure and pore size distribution. The mechanical properties showed a good strength‐to‐density ratio, and the thermal conductivity was reduced to 4.9 W/m·K. This study provides a new reliable approach for fabricating hierarchical porous SiC ceramics with low thermal conductivity.

Charge‐Sign‐Independent Separation of Mono‐ and Divalent Ions With Nanofiltration Membranes

AbstractAchieving precise selective separation of monovalent and divalent cations, as well as anions, is vital yet challenging in practical applications involving complex component treatments. Current membranes are typically effective for separating either cation pairs or anion pairs. To address this issue, a straightforward strategy for fabricating a nanofiltration (NF) membrane is developed that selectively permeates monovalent ions. This study focused on neutralizing the surface charge and tuning the pore size distribution of the polyamide membranes through a secondary interfacial polymerization using a zwitterionic copolymer consisting of 2‐methacryloyloxyethyl phosphorylcholine and 2‐aminoethyl methacrylate hydrochloride. The optimized NF membrane prepared in this study, with a near‐neutrally charged membrane surface and appropriate pore size distribution, demonstrates favorable performance in precisely separating monovalent and divalent ions, irrespective of the ion charge sign. The optimum NF membrane features high selectivity for both Cl−/SO42− (93) and Li+/Mg2+ (67) ion pairs, along with high water permeance of 8.5 L m−2 h−1 bar−1, making it competitive with many reported membranes. This study offers new insights into the ion‐selective mechanisms of polyamide membranes for monovalent/divalent ions and may guide the development of advanced membranes with single‐solute selectivity.

Characteristics of pore size distribution in municipal waste contaminated clay based on soil-water characteristic curve

Characteristics of pore size distribution in municipal waste contaminated clay based on soil-water characteristic curve

Microfluidic Fabrication of Gelatin-Nano Hydroxyapatite Scaffolds for Enhanced Control of Pore Size Distribution and Osteogenic Differentiation of Dental Pulp Stem Cells.

The combination of gelatin and hydroxyapatite (HA)has emerged as a promising strategy in dental tissue engineering due to its favorable biocompatibility, mechanical properties, and ability to support cellular activities essential for tissue regeneration, rendering them ideal components for hard tissue applications. Besides, precise control over interconnecting porosity is of paramount importance for tissue engineering materials. Conventional methods for creating porous scaffolds frequently encounter difficulties in regulating pore size distribution. This study demonstrates the fabrication of gelatin-nano HA scaffolds with uniform porosity using a T-type junction microfluidic device in a single-step process. Significant improvements in control over the pore size distribution are achieved by regulating the flow parameters, resulting in effective and time-efficient manufacturing comparable in quality to the innovative 3D bioprinting techniques. The overall porosity of the scaffolds exceeded 60%, with a remarkably narrow size distribution. The incorporation of nano-HAinto 3D porous gelatin scaffolds successfully induced osteogenic differentiation in stem cells at both the protein and gene levels, as evidenced by the significant increase in osteocalcin (OCN), an important marker of osteogenic differentiation. The OCN levels are 26 and 43 times higher for gelatin and gelatin-HA scaffolds, respectively, compared to the control group.

Determination of the Optimum Architecture of Additively Manufactured Magnetic Bioactive Glass Scaffolds for Bone Tissue Engineering and Drug-Delivery Applications.

For better bone regeneration, precise control over the architecture of the scaffolds is necessary. Because the shape of the pore may affect the bone regeneration, therefore, additive manufacturing has been used in this study to fabricate magnetic bioactive glass (MBG) scaffolds with three different architectures, namely, grid, gyroid, and Schwarz D surface with 15 × 15 × 15 mm3 dimensions and 70% porosity. These scaffolds have been fabricated using an in-house-developed material-extrusion-based additive manufacturing system. The composition of bioactive glass was selected as 45% SiO2, 20% Na2O, 23% CaO, 6% P2O5, 2.5% B2O3, 1% ZnO, 2% MgO, and 0.5% CaF2 (wt %), and additionally 0.4 wt % of iron carbide nanoparticles were incorporated. Afterward, MBG powder was mixed with a 25% (w/v) Pluronic F-127 solution to prepare a slurry for fabricating scaffolds at 23% relative humidity. The morphological characterization using microcomputed tomography revealed the appropriate pore size distribution and interconnectivity of the scaffolds. The compressive strengths of the fabricated grid, gyroid, and Schwarz D scaffolds were found to be 14.01 ± 1.01, 10.78 ± 1.5, and 12.57 ± 1.2 MPa, respectively. The in vitro study was done by immersing the MBG scaffolds in simulated body fluid for 1, 3, 7, and 14 days. Darcy's law, which describes the flow through porous media, was used to evaluate the permeability of the scaffolds. Furthermore, an anticancer drug (Mitomycin C) was loaded onto these scaffolds, wherein these scaffolds depicted good release behavior. Overall, gyroid-structured scaffolds were found to be the most suitable among the three scaffolds considered in this study for bone tissue engineering and drug-delivery applications.

Effect of conditioners used for sludge dewatering on the adsorption performance of sludge-derived adsorbent

Converting waste activated sludge into adsorbent is a promising alternative for sludge valorization. While various conditioners are widely employed in sludge conditioning and dewatering processes, the influence of these conditioners on the properties of sludge derived adsorbents remains largely unexplored. Four conditioners, including FeCl3, CaO, polyacrylamide, FeSO4·7 H2O/Na2S2O8, were used for sludge conditioning, and the sludge dewaterability and the adsorption performance of the resultant adsorbents were evaluated. The sludge dewaterability was markedly improved by the conditioners in a descending order as polyacrylamide, FeCl3, FeSO4·7 H2O/Na2S2O8, and CaO. The type of conditioner highly influenced the adsorption ability of the sludge adsorbent: FeSO4·7 H2O/Na2S2O8 enhanced the adsorption ability, while others deteriorated it. Infrared spectra, pore size distribution, and micromorphology analysis of the adsorbents suggest that: FeCl3 reduced mesopores through strong electrostatic interactions; CaO acted as a physical barrier for adsorption; polyacrylamide reduced the adsorbent surface area through hydrogen bond-driven bridging and potentially forming polymeric barrier; FeSO4·7 H2O/Na2S2O8 disrupted the sludge flocs and exposed abundant adsorption sites, promoting the adsorbent performance markedly. FeSO4·7 H2O/Na2S2O8 conditioning was thus beneficial to both sludge dewatering and adsorption. Adsorption of methylene blue by FeSO4·7 H2O/Na2S2O8-conditioned sludge adsorbent was best described by the pseudo-second-order model and Langmuir model, indicating the dominance of monolayer chemisorption. The adsorption mainly occurred in the mesopores of the adsorbent, with hydroxyl group and carbonyl in carboxyl group as the main binding sites. Both film and pore diffusion contributed to the adsorption rate, with pore diffusion serving as the main rate limiting step. Results highlight the beneficial effect of destructive conditioning method on sludge adsorbent performance.

Comparison of Mercury Intrusion and Nitrogen Adsorption Measurements for the Characterization of Certain Natural Raw Materials Deposits

The porosity of materials is important in many applications, products and processes, such as electrochemical devices (electrodes, separator, active components in batteries), porous thin film, ceramics, soils, construction materials, ..etc. This can be characterized in many different methods, and the most important methods for industrial purposes are the N2 gas adsorption and mercury porosimetry. In the present paper, both of these techniques have been used to characterize some of Iraqi natural raw materials deposits. These are Glass Sand, Standard Sand, Flint Clay and Bentonite. Data from both analyses on the different types of natural raw materials deposits are critically examined and discussed. The results of specific surface areas showed considerable difference between the two sets of data on the same material. This indicates that the material have an external surface which can not be measure by mercury porosimeter. Also pore size distribution data obtained from N2 adsorption measurements shows a wide range of the smallest pore size. This result suggests that materials have micropores using IUPAC definitions of pore size.

MoO3 and AlF3 effect on the properties of porous mullite ceramics with needle‐like microstructure

AbstractPorous mullite ceramics were synthesized via ceramic processing using a local industrial kaolin, alumina, and with AlF3 and MoO3 precursor additives to catalyze the formation of pores and acicular mullite grains. The textural properties, crystalline phases, microstructures, and mechanical properties of the obtained samples were comprehensively analyzed and compared with a reference mullite formulated without additives. The obtained ceramics have a well‐defined porous microstructure, with a porosity of about 50%, and a pore size distribution in the 0.1–2 µm range. Ceramics that involve the addition of MoO3 present well‐defined acicular mullite grains, with slightly higher porosity, larger pores, and better mechanical resistance compared to those processed using AlF3.To correlate the ceramic porosity with its mechanical properties, a simple model of spherical pores was proposed to assess the flexural strength of the dense ceramic. It was found that the inclusion of additives promoting needle‐like microstructures increases the mechanical resistance up to four times the value determined for the ceramic without additives (flexural strength up to 390 MPa for zero‐porosity extrapolation). These results, together with the refractoriness of mullite, allow inferring the potential applications of the developed materials as structural ceramics with relatively low density and for filtering applications.

Sustainability-oriented construction materials for traditional residential buildings: From material characteristics to environmental suitability

The increasing replacement of traditional construction materials with modern alternatives often overlooks their superior environmental adaptability and sustainability, resulting in missed opportunities for energy efficiency and carbon emission reductions. This study aimed to address this issue by scientifically evaluating the material properties of volcanic rock from Hainan Island, China, to assess its potential for sustainable building practices in tropical climates. A series of material characterization techniques were employed to analyze the composition and structure of the volcanic rock, including optical profilometry (OP), polarized light microscopy (PLM), X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), transient plane source technique (TPS), and mercury intrusion porosimetry (MIP). Our findings identified the rock as vesicular cryptocrystalline basalt, with its unique pore structure and mineral composition jointly contributing to a low thermal conductivity of 0.22 ± 0.04 W/(m·K). The pore structure was characterized by closed spherical cavities, needle-like lava fillings, nanoporous surfaces, complex pore-throat networks, and an extensive pore size distribution. These features significantly reduced gas convection and enhanced thermal resistance. Additionally, the rock composition, dominated by the amorphous volcanic glass and scattered hollow skeletal crystalline plagioclase, further diminished heat transfer. These characteristics indicated that Hainan volcanic rock possessed excellent thermal insulation properties, making it highly suitable for energy-efficient construction in hot climates. This study highlighted the potential for traditional materials like volcanic rock to contribute to sustainable building practices and the preservation of cultural heritage.

Silica surface modification using cellulose as a renewable organosilane derived from coconut coir fiber for carbon capture

The properties of silica surface modification for carbon capture were studied, utilizing cellulose-amine as a modification agent derived from dissolved coconut coir fiber. To form bonds with NH2 functional groups through amination processes, cellulosic biomass waste is utilized, which is analogous to replacing alkoxy ligands. The dual-function mixture reagents dimethyl sulfoxide (DMSO) and ammonium hydroxide (NH4OH) were employed in the same system as the amine sources and solvents. Waterglass is used as a source of silica, and the modified particles are formed using a one-step consecutive sol-gel spray drying process used in a direct condensation route. Changes in the concentration of sodium lauryl sulfate (SLS) were examined to determine how they affected the essential parameters of the particles. The template is removed during particle formation without further physical or chemical processing. The particle morphology changed from donut-shaped to spherical after SLS application, as evidenced by the increase in SLS concentration. This also shows that the increase in the particle surface area is directly influenced by the increase in the formation of new pore structures with increasing SLS concentration. Through this mechanism, it is possible to extend the pore size distribution to the meso-macropore regime and initiate the formation of new mesopores. This has a direct impact on the capacity to absorb CO2 gas by increasing the cellulose-amine mass fraction that can be grafted to as high as 32.35 %wt. At an operating pressure of 6 bar, a maximum CO2 gas adsorption capacity of 5.32 mmol/g silica was attained by adding SLS 3 CMC to the silica particles. This value is 2.3 times higher than that obtained when using an aminosilane-based modification agent.

Hydrothermal Catalytic Transformations of Polymeric Wastes over Zeolite Catalysts Modified with Molybdenum and Tungsten

The article is devoted to the study of the adsorption properties and morphology of new composite catalysts based on acid-activated zeolite heulandite-clinoptilolite of the Kazakhstan Taizhuzgen deposit modified with molybdenum salts (NH4)MoO·4H2O and tungsten (NH4)5H5[H2(WO4)6]·H2O, for the process of thermocatalytic hydrogenation of plastic waste. The study of the developed catalyst by the method of adsorption nitrogen porometry demonstrated the presence of typical type IV isotherms, which indicated the formation of a porous adsorbent by multilayer nitrogen adsorption in the mesopores of the catalyst. The adsorption capacity of the structure formed by the catalyst based on zeolite modified with molybdenum and tungsten, due to the presence of predominantly mesoporous cavities, is able to selectively influence the process of hydrothermocatalytic processing of waste polymers based on polyethylene and polypropylene. The pore size distribution indicates the presence of mesopores and an insignificant number of micropores at low pressure. The catalyst samples were tested in the thermocatalytic hydrogenation reaction of polymer waste. Significant gas formation and predominant content of alkanes, isoalkanes, alkenes and aromatic hydrocarbons in liquid products are shown. It is obviously that the main contribution to the transformations made by mesoporous inclusions in the cavities of the zeolite under study formed during their treatment with molybdenum and tungsten salts.

Waste-to-resource: Employing lime mud as a foaming agent in glass foam manufacturing

The paper industry globally releases vast amounts of lime mud waste annually, raising environmental concerns. Composed mainly of calcium carbonate, lime mud has been utilized in various research works, including catalyst synthesis, cement production, and ceramic fabrication. This study investigates the use of lime mud as an eco-friendly foaming additive in the production of glass foam. Glass foams were prepared through a simple sintering method, utilizing glass cullet collected from households and incorporating different lime mud contents (0.5–2.0 wt%). The effects of lime mud concentration on the density, porosity, and pore size distribution of the glass foams were examined. Additionally, the thermal conductivity, compressive strength, and Weibull modulus were investigated in relation to the average porosity. The results revealed that the pore size distribution was dependent on the amount of lime mud, exhibiting three distinct distributions: a positively skewed distribution, a non-symmetric bimodal distribution, and a positively skewed distribution with a wide range. The Weibull modulus markedly decreased with increasing pore size. The compressive strength of the prepared glass foams ranged from 5.53±0.40–12.73±0.46 MPa, while the bulk density and porosity fell within the ranges of 0.41±0.02–0.70±0.04 g/cm3 and 72.12±1.45–85.38±0.98 %, respectively. The thermal conductivity could be as low as 0.07 W/m·K, approaching the upper limit for commercial glass foams used in thermal energy storage systems and meeting the requirements for Type I cellular glass thermal insulation classified by ASTM C552–16.

Structure-property relationships of polydisperse open-cell foams: Application to melamine foams

The melamine foam presents a unique microstructure characterized by an interconnected network of solid struts, which form the edges and faces of high porosity open cells. This study investigates the influence of pore size distribution on acoustic properties for three commercially available melamine foams. Based on the measured transport parameters, a top-down approach is employed to determine the equivalent Kelvin-cell size corresponding to each transport parameter. The differences found in these equivalent pore sizes indicate that the mono-size model is not suitable for these materials, a difference from which a quantitative estimate of the level of polydispersity can be deduced (using macro-scale information). The polydispersity was confirmed from experimental evidence at micro-scale from the analysis of SEM images. Moreover, the measurements collected at micro-scale (average pore size and its standard deviation) can be used as input data to determine the transport and sound absorbing behavior of melamine foam samples from structure-property relationships available for open cell microstructures. This work provides evidence that the polydispersity of melamine foams should be taken into account to obtain an accurate and consistent picture of microstructure and transport properties of such open cell high porosity foams.

Effect of pore structure characteristics on the properties of red mud-based alkali-activated cementitious materials

This study used a mercury intrusion porosimeter (MIP) to establish a Menger sponge model and a thermodynamic fractal model to investigate the influence mechanism of changes in the pore structure of red mud-based alkali-activated cementitious materials under different Na2O contents on their mechanical properties and volume stability. The results indicate that the thermodynamic fractal model can better reflect the pore size distribution within the entire pore size measurement range, with a correlation coefficient R 2 maintained between 0.98347 and 0.99854. Moreover, the thermodynamic fractal model can well reflect the relationship between the pore structure characteristics of the matrix and its macroscopic properties, with the increase of Na2O content, the N-(C)-A-S-H gel content continuously increased, and the pore fractal dimension increased from 2.42609 to 2.72440, indicating a denser pore structure, which promoted the improvement of compressive and flexural strength of the matrix at 28 days while deteriorating volume stability.

Effect of pH, acid catalyst, and aging time on pore characteristics of dried silica xerogel

ABSTRACT This study investigates the impact of pH and ageing time on silica xerogel pore characteristics prepared via the sol-gel method. Using tetraethyl orthosilicate (TEOS) and HCl as a precursor and acid catalyst, respectively, tailored pore size distributions in the meso- and macroporous range were achieved. Field emission scanning electron microscopy (FESEM) revealed interconnected porous structures, with pore size increasing linearly with ageing time. pH variation yielded average pore sizes ranging from ~ 31 nm (mesoporous) to ~ 59 nm (macroporous). Higher acid catalyst concentration accelerated gelation, resulting in smaller pores. Elemental analysis confirmed silicon and oxygen as primary constituents, while X-ray diffraction (XRD) confirmed amorphous nature. Sol-gel synthesis provides versatile control over microstructure and properties, enabling customisation for applications such as liquid filters, batteries, sensors, and bio-scaffolds. It offers a cost-effective, direct synthesis of high-purity multi-component materials, emphasising its potential for functional material development.

Solvent-Regulated Formation of Metal/Metal-Oxo Nodes in Two Indium Metal-Organic Frameworks: Syntheses, Structures, Selective Gas Adsorption and Fluorescence Sensor Properties.

Two water-stable indium metal-organic frameworks, (NH2Me2)3[In3(BTB)4] ⋅ 12DMA ⋅ 4.5H2O (In-MOF-1) and (NH2Me2)9[In9O6(BTB)8(H2O)4(DMSO)4] ⋅ 27DMSO ⋅ 21H2O (In-MOF-2) (BTB=4,4',4''-benzene-1,3,5-tribenzoate) with 3D interpenetrated structure has been constructed by regulating solvents. Structure analysis revealed that In-MOF-1 has a three-dimensional (3D) structure with a single metal core, while In-MOF-2 features an octahedron cage constructed by three kinds of metal clusters to further form a 3D structure. The fluorescence investigations showed that In-MOF-1 and In-MOF-2 are potential MOF-based fluorescent sensors to detect acetone and Fe3+ ions in EtOH or water with high sensitivity, excellent selectivity, recyclability and a low limit of detection. Moreover, the fluorescence mechanisms of In-MOF-1 and In-MOF-2 toward acetone and Fe3+ ions were further explained. In addition, In-MOF-2 has higher thermal and framework stability than In-MOF-1. The activated In-MOF-2 presents a high BET surface area of 998.82 m2g-1 and a pore size distribution of 8 to 16 Å. At the same time, In-MOF-2 exhibits high selective CO2 adsorption for CO2/CH4 and CO2/N2, respectively. Furthermore, the adsorption sites and adsorption isotherms were predicted using grand canonical Monte Carlo (GCMC) simulations, and the adsorption energy of the lowest-energy adsorption configuration was calculated using molecular dynamics (MD) simulations.

Supercapacitor electrodes derived from ultra-high surface area activated carbon spheres synthesized by fluidized activation

This study thoroughly investigated the effects of activation conditions on pore structure development using response surface methodology with a central composite design. The activated carbon sphere (ACS) derived from phenolic formaldehyde resins by carbonization and fluidized activation was examined and characterized. The pore size distribution of ACS samples was all in the microporous and mesoporous scales. ACS with an ultra-high specific surface area of 3142 m2 g−1 and total pore volume of 1.513 cm3 g−1 was successfully obtained at 900 °C for 4 h. Electric double-layer capacitor (EDLC) electrodes derived from ACS with different activation conditions were examined by using cyclic voltammetry and galvanostatic charge/discharge to comprehend the influence of surface area, pore volumes, and the amount of binder on the electrochemical performance. The optimal EDLC electrode was obtained using ACS with the largest specific surface area and pore volume with 5 wt% of binder addition. The specific capacitance was 143.7 F g−1 in a 1 M H2SO4 solution. The cyclical stability of the carbon electrode was also examined under 5000 cycles, and the charge/discharge efficiency remained nearly 100 % without deterioration. This study provides insights into fabricating ultra-high surface area ACS and their potential application as supercapacitors.

Effect of silicon powder dosage on the microstructure and performance of SiC/Si3N4 composite ceramic microfiltration membranes

The SiC/Si3N4 composite ceramic microfiltration membranes were fabricated using the in-situ nitridation process of silicon powder at 1350 °C, utilizing SiC powder and silicon powder as the raw materials. The effects of silicon powder dosage on the phase composition, basic physical properties, pure water flux, pore size distribution, and microstructure of membrane materials were investigated. With an increase in the silicon powder quantity from 5 wt% to 20 wt%, the flexural strength of the membrane materials increased from 6.6 MPa to 42.4 MPa, while the apparent porosity remained stable at 37.0%–39.0 %. The experimental results indicated a substantial correlation between the pore size distribution and the pure water flux. As the average pore size of the ceramic membranes decreased from 463.87 nm to 132.68 nm, the pure water flux gradually decreased from 265.99 L/(m2⋅h⋅bar) to 50.34 L/(m2⋅h⋅bar). The systematic investigation reveals that the Si3N4 binding phase, generated from the in-situ nitriding reaction of silicon powder, is the primary factor responsible for enhancing the mechanical properties of the membrane material. The process of in-situ nitriding silicon powder is accompanied by an increase in volume, which is beneficial in filling and refining the pores. Moreover, the formation of silicon nitride whiskers during the nitriding process can enhance the material's mechanical properties and further divide and refine the pores.

General Design of Aligned-Channel Porous Carbon Electrodes for Efficient High-Current-Density Gas-Evolving Electrocatalysis.

Gas-evolving reactions (GERs) are important in many electrochemical energy conversion technologies and chemical industries. The operation of GERs at high current densities is critical for their industrial implementation but remains challenging as it poses stringent requirements on the electrodes in terms of reaction kinetics, mass transfer, and electron transport. Here the general and rational design of self-standing carbon electrodes with vertically aligned porous channels, appropriate pore size distribution, and high surface area as supports for loading a variety of catalytic species by facile electrodeposition are reported. These electrodes simultaneously possess high intrinsic activity, large numbers of active sites, and efficient transport highways for ions, gases, and electrons, resulting in significant performance improvements at high current densities in diverse GERs such as urea oxidation, hydrogen evolution, and oxygen evolution reactions, as well as overall urea/water electrolyzers. As an example, the carbon electrode decorated with Ni(OH)2 demonstrates a record-high current density of 1000mAcm-2 at 1.360V versus the reversible hydrogen electrode, largely outperforming the conventional nickel foam-based counterpart and the state-of-the-art electrodes.