Abstract In the Al-Zn-Mg-Cu alloys formed by Laser powder bed fusion( L-PBF ), the elements Sc and Zr are of great importance for the strengthening and toughening properties. The purpose of this study is to investigate the effect of the presence of Sc and Zr on the stability of the phase structure in an Al-Zn-Mg-Cu alloys. First-principles calculations have been used to analyse the influence of Sc and Zr on the mechanical properties of the primary strengthened precipitated phase in Al-Zn-Mg-Cu alloys. The elastic modulus and electronic structure of three main metallic phases containing two types of point defects (Scx, Zrx) have been calculated. Research has demonstrated that the plastic properties of some point defects are improved by the occupation of Sc and Zr elements. Among them, Al2CuMg and MgZn2 are strongly affected by Sc occupation, and Al2Cu are strongly affected by Zr occupation. Zrx-type point defects are more stable than Scx-type point defects in Al2Cu, MgZn2 and Al2CuMg. The charge density distribution near the point defect of Scx and Zrx is higher than the pure phase, and the charges near Scx and Zrx tend to aggregate in a particular direction. In summary, this study reveals the influence mechanism of the intrinsic modification of the main phase point defects of Sc and Zr on the mechanical properties is revealed by the first-principles calculation method, which provides a theoretical basis for the composition design and optimisation of Al-Zn-Mg-Cu alloys with Sc and Zr addition.
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