Abstract A hybrid scheme has been developed for numerical simulation of a nonisothermal viscoelastic flow in an arbitrary planar geometry of uniform thickness during extrusion and injection molding. This formulation is based on the control-volume finite-element method for solution of the continuity and momentum equations and finite difference method for solution of the energy equation. Application of this numerical technique for simulation of an extrusion and injection molding process was performed in a slit die and a quarter of a circular disk cavity, respectively. Development of pressures, shear and normal stresses, velocities, and temperature fields were calculated during nonisothermal flow of the rubber compound. Furthermore, the relaxation of stresses was calculated after cessation of the flow. The location of the meltfront was predicted during the cavity filling process. The contribution of normal stresses was studied by comparing results following from the viscoelastic and inelastic simulations.
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