Intelligent abnormal condition diagnosis is key to the safe and stable operation of the fused magnesia smelting process (FMSP). Existing studies have applied the Bayesian network (BN) to the FMSP with sufficient data. However, learning an accurate BN model for a new FMSP using small data isn't easy. Furthermore, the unreasonable diagnosis may seriously affect product quality and security threats. To this end, we present a novel BN transfer learning (BNTL) method to resolve this abnormal condition diagnosis problem using small data. The abnormal condition diagnosis model is established offline based on the proposed BNTL method, and the occurrence or extent of abnormal conditions is identified online based on the diagnosis model and real-time process information. The BNTL involves structure and parameter transfer learning. Among them, structure transfer learning is based on score and search. A new scoring function is proposed to evaluate the local structure of the candidate target domain by weighted integration of source and target domain data based on similarity. The search process is based on the genetic algorithm with other constraints that remove loops and control the number of parent nodes. After learning the structure, parameter transfer learning is done according to a new similarity evaluation and fusion algorithm. The public network is first used to evaluate the BNTL method. Then, it is utilized to build the abnormal condition diagnosis model of the FMSP using small data. Experimental results show that the recognition accuracy is significantly improved compared with other advanced methods in a limited data environment.
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