Design Of Catalysts Research Articles

Active Learning and Reinforcement Learning for Autonomous Catalyst Design in CO2 Hydrogenation

Active Learning and Reinforcement Learning for Autonomous Catalyst Design in CO2 Hydrogenation

Unraveling Molecular Diffusion Behaviors on the Acidic Sites of H‐ZSM‐5 Zeolite Using Time‐Resolved In Situ FT‐IR Technique

AbstractZeolites, renowned for their abundant crystalline structures and moderate acidities, have garnered significant attention in industrial chemical processes. Among them, the diffusion behaviors of various hydrocarbons within zeolite play a pivotal role due to their profound impact on product selectivity and separation efficiency. While acid sites are essential in determining the catalytic performance of zeolites, their effect on intra‐crystalline diffusivities has often been neglected in catalyst design. Herein, we employ a homemade time‐resolved in situ Fourier Transform Infrared (TR in situ FT‐IR) spectroscopy to investigate the intricate interplay between Brønsted acid sites and various probe molecules. Our study reveals that an augmentation in the density of Brønsted acid sites within H‐ZSM‐5 zeolites remarkably enhances the diffusivity of 1‐butene, in stark contrast to the behavior observed for iso‐butane. This contrasting effect in diffusivity is attributed to the distinct nature of interactions between alkenes and alkanes with Brønsted acid sites. Specifically, the π‐H interactions between alkenes and acid sites act as a driving force, propelling the alkene molecules forward through the zeolite pores. These findings offer valuable insights into designing tailored zeolites with specific acid site properties, controlling the transport behaviors of various probe molecules, and promising new avenues for catalysis and separation.

Ultrasmall Fe‐Nanoclusters‐Anchored Carbon Polyhedrons Interconnected with Carbon Nanotubes for High‐Performance Zinc‐Air Batteries

The catalytic activity of metal catalyst is closely related to its particle size. Yet, the size effect in electrocatalytic oxygen reduction reaction (ORR), an important reaction for metal‐air batteries and fuel cells, has not been clearly studied. Herein, a two‐step anchoring method is utilized to control the Fe catalyst in forms of nanoparticles (NPs), ultrasmall nanoclusters (NCTs), and isolated atoms as well as stabilized and dispersed by carbon polyhedrons interconnected with carbon nanotubes (CNTs). The uniformly distributed Fe NCTs displays superior ORR performance compared with Fe NPs, isolated Fe atoms, and commercial Pt/C. The brilliant ORR activity of Fe NCTs is a result of its unique electron structure and abundant edge and corner active sites. Due to the porous structure of carbon polyhedrons and high electron conductivity of CNTs, Fe NCTs also delivers an excellent discharge performance in zinc‐air battery with a peak power density of 213.3 mW cm−2 and long‐term stability. In these findings, a new strategy for the design of metal NCTs catalysts applied in various catalytic reactions is opened up.

Enhanced oxygen evolution on A-site defect perovskite oxide through interfacial engineering

Perovskite oxides are emerging as promising alternative to precious metal-based electrocatalysts for oxygen evolution reactions. Despite their potential, their catalytic activity is often insufficient for practical applications. In this study, we demonstrate that introducing A-site defects in LaNiO3 perovskite oxides promotes B-site exsolution during the reduction process. Subsequent chemical vapor deposition introduces selenium, forming an electrocatalyst with a heterojunction structure. Comprehensive characterization and electrochemical testing reveal that the r-La0.9NiO3/NiSex heterojunction structure, resulting from B-site exsolution induced by A-site defects, significantly enhances the electrocatalytic performance of the La0.9NiO3 electrocatalyst. This novel structure not only increases oxygen vacancy concentration but also improves the wettability of the electrocatalyst, as indicated by a reduced bubble contact angle in water. These modifications lead to a notable improvement in the electrochemical performance of the r-La0.9NiO3/NiSex electrocatalyst. At a current density of 10 mA·cm−2, the electrocatalyst exhibits an overpotential of 297.6 mV, with substantially increased mass activity. This study presents a novel approach to catalyst design in electrocatalysis, leveraging A-site defect induced B-site exsolution in perovskite oxides. The strategy of reduction followed by doping offers a robust framework for developing more efficient electrocatalysts, paving the way for advancements in the field of heterogeneous catalysis.

Stable Seawater Electrolysis Over 10000H via Chemical Fixation of Sulfate on NiFeBa-LDH.

Although hydrogen production through seawater electrolysis combined with offshore renewable energy can significantly reduce the cost, the corrosive anions in seawater strictly limit the commercialization of direct seawater electrolysis technology. Here, it is discovered that electrolytic anode can be uniformly protected in a seawater environment by constructing NiFeBa-LDH catalyst assisted with additional SO4 2- in the electrolyte. In experiments, the NiFeBa-LDH achieves unprecedented stability over 10000h at 400mAcm-2 in both alkaline saline electrolyte and alkaline seawater. Characterizations and simulations reveal that the atomically dispersed Ba2+ enables the chemical fixation of free SO4 2- on the surface, which generates a dense SO4 2- layer to repel Cl- along with the preferentially adsorbed SO4 2- in the presence of an applied electric field. In terms of the simplicity and effectiveness of catalyst design, it is confident that it can be a beacon for the commercialization of seawater electrolysis technology.

Machine learning-assisted dual-atom sites design with interpretable descriptors unifying electrocatalytic reactions

Low-cost, efficient catalyst high-throughput screening is crucial for future renewable energy technology. Interpretable machine learning is a powerful method for accelerating catalyst design by extracting physical meaning but faces huge challenges. This paper describes an interpretable descriptor model to unify activity and selectivity prediction for multiple electrocatalytic reactions (i.e., O2/CO2/N2 reduction and O2 evolution reactions), utilizing only easily accessible intrinsic properties. This descriptor, named ARSC, successfully decouples the atomic property (A), reactant (R), synergistic (S), and coordination effects (C) on the d-band shape of dual-atom sites, which is built upon our developed physically meaningful feature engineering and feature selection/sparsification (PFESS) method. Driven by this descriptor, we can rapidly locate optimal catalysts for various products instead of over 50,000 density functional theory calculations. The model’s universality has been validated by abundant reported works and subsequent experiments, where Co-Co/Ir-Qv3 are identified as optimal bifunctional oxygen reduction and evolution electrocatalysts. This work opens the avenue for intelligent catalyst design in high-dimensional systems linked with physical insights.

Radiocatalytic Synthesis of Acetic Acid from CH4 and CO2.

The C-C coupling of methane (CH4) and carbon dioxide (CO2) to generate acetic acid (CH3COOH) represents a highly atom-efficient chemical conversion, fostering the comprehensive utilization of greenhouse gases. However, the inherent thermodynamic stability and kinetic inertness of CH4 and CO2 present obstacles to achieving efficient and selective conversion at room temperature. Our study reveals that hydroxyl radicals (⋅OH) and hydrated electrons (eaq -) produced by water radiolysis can effectively activate CH4 and CO2, yielding methyl radicals (⋅CH3) and carbon dioxide radical anions(⋅CO2 -) that facilitate the production of CH3COOH at ambient temperature. The introduction of radiation-synthesized CuO-anchored TiO2 bifunctional catalyst could further enhance reaction efficiency and selectivity remarkably by boosting radiation absorption and radical stability, resulting in a concentration of 7.1 mmol ⋅ L-1 of CH3COOH with near-unity selectivity (>95 %). These findings offer valuable insights for catalyst design and implementation in radiation-induced chemical conversion.

SBA-15 supported Ni-Cu catalysts for hydrodeoxygenation of m-cresol to toluene.

Amidst concerns over fossil fuel dependency and environmental sustainability, the utilization of biomass-derived aromatic compounds emerges as a viable solution across diverse industries. In this scheme, the conversion of biomass involves pyrolysis, followed by a hydrodeoxygenation (HDO) step to reduce the oxygen content of pyrolysis oils and stabilize the end products including aromatics. In this study, we explored the properties of size controlled NiCu bimetallic catalysts supported on ordered mesoporous silica (SBA-15) for the catalytic gas-phase HDO of m-cresol, a lignin model compound. We compared their performances with monometallic Ni and Cu catalysts. The prepared catalysts contained varying Ni to Cu ratios and featured an average particle size of approximately 2 nm. The catalytic tests revealed that the introduction of Cu alongside Ni enhanced the selectivity for the direct deoxygenation (DDO) pathway, yielding toluene as the primary product. Optimal performance was observed with a catalyst composition comprising 5wt.% Ni and 5wr.% Cu, achieving 85% selectivity to toluene. Further increasing the Cu content improved turnover frequency (TOF) values, but reduced DDO selectivity. These findings underscore the importance of catalyst design in facilitating biomass-derived compound transformations and offer insights into optimizing catalyst composition for more selective HDO reactions.

Radiocatalytic Synthesis of Acetic Acid from CH4 and CO2

AbstractThe C−C coupling of methane (CH4) and carbon dioxide (CO2) to generate acetic acid (CH3COOH) represents a highly atom‐efficient chemical conversion, fostering the comprehensive utilization of greenhouse gases. However, the inherent thermodynamic stability and kinetic inertness of CH4 and CO2 present obstacles to achieving efficient and selective conversion at room temperature. Our study reveals that hydroxyl radicals (⋅OH) and hydrated electrons (eaq−) produced by water radiolysis can effectively activate CH4 and CO2, yielding methyl radicals (⋅CH3) and carbon dioxide radical anions(⋅CO2−) that facilitate the production of CH3COOH at ambient temperature. The introduction of radiation‐synthesized CuO‐anchored TiO2 bifunctional catalyst could further enhance reaction efficiency and selectivity remarkably by boosting radiation absorption and radical stability, resulting in a concentration of 7.1 mmol ⋅ L−1 of CH3COOH with near‐unity selectivity (>95 %). These findings offer valuable insights for catalyst design and implementation in radiation‐induced chemical conversion.

Toward Methanol Production by CO2 Hydrogenation beyond Formic Acid Formation.

ConspectusThe Paradigm shift in considering CO2 as an alternative carbon feedstock as opposed to a waste product has recently prompted intense research activities. The implementation of CO2 utilization may be achieved by designing highly efficient catalysts, exploring processes that minimize energy consumption and simplifying product purification and separation. Among possible target products derived from CO2, methanol is highly valuable because it can be used in various chemical feedstocks and as a fuel. Although it is currently produced on a plant scale by heterogeneous catalysis using a Cu/ZnO-based catalyst, a limited theoretical conversion ratio at high reaction temperatures remains an issue. In addition, a catalytic system that can be adjusted to accommodate a variable renewable energy source for the synthesis of methanol is more desirable than current continuous-operation systems, which require a reliable energy supply. Recently, significant progress has been made in the field of homogeneous catalysis, which primarily relies on an indirect route to synthesize methanol via the hydrogenation of carbonate or formate derivatives in the presence of additives and solvents. However, homogeneous catalysis is inappropriate for industrial-scale methanol production because of the inefficient separation and purification processes involved.In this Account, we demonstrate a novel approach for methanol production under mild reaction conditions by CO2 hydrogenation catalyzed by multinuclear iridium complexes under heterogeneous gas-solid phase conditions without any additives and solvents. One of the aims of this Account provides insights for overcoming the barriers for efficient CO2 hydrogenation by focusing on catalyst design, specifically by incorporating varying functionalities into the ligand. The fundamental strategy entails activating hydrogen molecule and enhancing the hydricity of the resulting metal-hydride species, which is based on the following two concepts of catalyst design: (i) Activating a metal-hydride by electronic effects; and (ii) accelerating H2 heterolysis. We have elucidated the mechanism for accelerating H2 heterolysis using a state-of-the-art catalyst that contains an actor-ligand that responds to or participates in catalysis as opposed to a classical spectator-ligand.We have also demonstrated a novel heterogeneous catalysis using a molecular catalyst as a key step for the hydrogenation of CO2 to methanol beyond formic acid formation. The dehydrogenation of formic acid as a reverse reaction of formic acid hydrogenation is strongly favored in acidic aqueous solution. To circumvent the equilibrium limitation, we have envisioned an alternative route that both prevents the liberation of formic acid into the reaction medium, and develops a multinuclear complex to facilitate the transfer of multiple reactive hydrides. The unconventional gas-solid phase catalysis is capable of preventing the liberation of formate species and promoting further hydrogenation of formic acid through multihydride transfer.This novel catalytic system, which is the fusion of a molecular catalyst in heterogeneous catalysis, provides high performance for methanol synthesis through a sophisticated catalyst design and straightforward separation processes. A detailed mechanistic analysis of molecular catalysts in the gas phase would lead to significant progress in the field of Surface Organometallic Chemistry (SOMC).

Breaking the Conversion-Selectivity Trade-Off in Methanol Synthesis from CO2 Using Dual Intimate Oxide/Metal Interfaces.

The selective hydrogenation of carbon dioxide (CO2) to value-added chemicals, e.g., methanol, using green hydrogen retrieved from renewable resources is a promising approach for CO2 emission reduction and carbon resource utilization. However, this process suffers from the competing side reaction of reverse water-gas shift (RWGS) and methanol decomposition, which often leads to a strong conversion-selectivity trade-off and thus a poor methanol yield. Here, we report that InOx coating of PdCu bimetallic nanoparticles (NPs) to construct intimate InOx/Cu and InOx/PdIn dual interfaces enables the break of conversion-selectivity trade-off by achieving ∼80% methanol selectivity at ∼20% CO2 conversion close to the thermodynamic limit, far superior to that of conventional metal catalysts with a single active metal/oxide interface. Comprehensive microscopic and spectroscopic characterization revealed that the InOx/PdIn interface favors the activation of CO2 to formate, while the adjacent InOx/Cu interface readily converts formate intermediates to methoxy species in tandem, which thus cooperatively boosts methanol production. These findings of dual-interface synergies via oxide coating of bimetallic NPs open a new avenue to the design of active and selective catalysts for advanced catalysis.

Degradation of phenol by metal-free electro-fenton using a carbonyl-modified activated carbon cathode: Promoting simultaneous H2O2 generation and activation

The low yield of hydrogen peroxide, narrow pH application range, and secondary pollution due to iron sludge precipitation are the major drawbacks of the electro-Fenton (EF) process. Metal-free electro-Fenton technology based on carbonaceous materials is a promising green pollutant degradation technology. Activated carbon cathodes enriched with carbonyl functional groups were prepared using a two-step annealing method for the degradation of phenol pollutants. The •OH in the activation process of H2O2 were identified using the EPR test technique. The action mechanism of carbonyl groups on H2O2 activation was investigated in conjunction with density functional theory (DFT) calculations. The EPR tests demonstrated that the modified activated carbon could promote the in-situ activation of H2O2 to •OH. And the results of material analysis and DFT showed that C=O could facilitate the activation of hydrogen peroxide through the electron transfer mechanism as an electron-donating group. Electrochemical tests showed that both the oxygen reduction activity and 2e−ORR selectivity of the modified activated carbons were significantly improved. Compared with the original activated carbon cathode and EF, the degradation efficiency of phenol in the ACNH-1000/GF cathode was increased by 58.10% and 45.61%, respectively. Compared with EF, ACNH-1000/GF metal-free electro-Fenton effectively expands the pH application range, and is proven to be less affected by solution initial pH, while avoiding secondary pollution. The metal-free electro-Fenton system can save more than a quarter of the cost of EF system. This study has a deep understanding of the reaction mechanism of the carbonyl modified activated carbon, and provides valuable insights for the design of metal-free catalysts, so as to promote its application in the degradation of organic pollutants.

Low-pressure CO2 hydrogenation coupled with toluene methylation to para-xylene using atomic Pd-doped ZnZrOx–HZSM-5

Selective methylation of aromatics using CO2/H2 presents a promising avenue for producing high-value-added chemicals with high selectivity. Herein, we introduced atomically dispersed Pd species into ZnZrOx solid solution and combined with HZSM-5 to create a bifunctional catalyst, applying to selectively synthesize para-xylene through toluene methylation using CO2/H2 at low pressure. Remarkably, 0.1 wt% Pd in PdZnZrOx–HZSM-5 afforded the selectivity of xylene in CO-free products and para-xylene in xylene to 90.0% and 85.6% at 0.5 MPa, respectively. Spectroscopic characterizations revealed that atomically dispersed Pd species enhance the dissociation of adsorbed hydrogen and facilitate the creation of oxygen vacancies, benefiting the CO2 hydrogenation to CHxO intermediates. Density functional theory calculations suggested that Pd-doped ZnZrOx reduces the energy barrier for hydrogenating H2COOH* to H2CO*, aiding to form CH3O* intermediate for toluene methylation. This work provides insights into the design of catalysts for the selective methylation of aromatics using CO2/H2 at low pressure.

Polymorph interface strategy presents avenues for kinetics-enhanced and dendrite-free lithium sulfur batteries

Shuttle effect and slow kinetic property are the challenges for the practical application of lithium-sulfur (Li-S) batteries. As an effective strategy, the polymorph effect is applied to rationally design multifunctional catalysts. Herein, the unique polymorph interface was constructed by different CoSe2 crystalline phases, and the systematic investigation on the sulfur cathodes and lithium anode is reported. Carbon nanofiber (CNF) derived from bacterial cellulose (BC) is used as a scaffold for disperse CoSe2 catalysts to construct electrically conductive highways. According to the experimental and calculation results, orthorhombic CoSe2 exhibits superior adsorption capacity and catalytic activity towards LiPSs, while cubic CoSe2 shows better electronic conductivity. Mixed phase CoSe2 not only balances the advantages of both, but also showcases impressive performance due to its unique polymorph interface structure. Besides, uniform lithium deposition can be also achieved. Consequently, the modified separators endow Li-S batteries with a high reversible discharge capacity (700 cycles at 1 C with only 0.063 % capacity decay per cycle) and excellent rate performance (702 mAh g−1 is maintained at 5 C). The pouch cell with separator modifications on both sides was assembled and exhibits a high discharge capacity. This work provides a polymorph interface strategy for the rational design of catalysts.

Few-shot learning for screening 2D Ga2CoS4−x supported single-atom catalysts for hydrogen production

Hydrogen generation and related energy applications heavily rely on the hydrogen evolution reaction (HER), which faces challenges of slow kinetics and high overpotential. Efficient electrocatalysts, particularly single-atom catalysts (SACs) on two-dimensional (2D) materials, are essential. This study presents a few-shot machine learning (ML) assisted high-throughput screening of 2D septuple-atomic-layer Ga2CoS4−x supported SACs to predict HER catalytic activity. Initially, density functional theory (DFT) calculations showed that 2D Ga2CoS4 is inactive for HER. However, defective Ga2CoS4−x (x = 0–0.25) monolayers exhibit excellent HER activity due to surface sulfur vacancies (SVs), with predicted overpotentials (0–60 mV) comparable to or lower than commercial Pt/C, which typically exhibits an overpotential of around 50 mV in the acidic electrolyte, when the concentration of surface SV is lower than 8.3%. SVs generate spin-polarized states near the Fermi level, making them effective HER sites. We demonstrate ML-accelerated HER overpotential predictions for all transition metal SACs on 2D Ga2CoS4−x. Using DFT data from 18 SACs, an ML model with high prediction accuracy and reduced computation time was developed. An intrinsic descriptor linking SAC atomic properties to HER overpotential was identified. This study thus provides a framework for screening SACs on 2D materials, enhancing catalyst design.

Cobalt-Catalyzed Asymmetric Hydrogenation of Ketones Enabled by the Synergism of an N-H Functionality and a Redox-Active Ligand.

The transition metal-catalyzed asymmetric hydrogenation (AH) of ketones to produce enantioenriched alcohols is an important reaction in organic chemistry with applications in the pharmaceutical and agrochemical fields. Using earth-abundant, biorelevant cobalt as the central metal in the catalyst has a high potential to improve sustainability and achieve hydrogenation reactions that are scalable. However, due to the high d-electron count, designing cobalt catalysts that exhibit turnover numbers (TONs, ≥1000) and enantioselectivities (≥90%) sufficient for synthetic utility and practical scalability (≥1 kg scale) remains a challenge. In this work, an efficient catalyst design strategy utilizing an amino(imino)diphosphine Co(II) bromide precatalyst is presented to achieve this goal. The quantitative production of a wide range of secondary chiral alcohols with TONs of up to 150,000 and an enantiomeric excess (e.e.) of up to 99% at a scale of up to 1.35 kg was achieved, indicating that the proposed cobalt catalyst is highly promising for AH and scale-up reactions. A mechanistic study revealed that the synergism of an N-H functionality and a redox-active ligand endows the cobalt catalyst with a high productivity and excellent enantioselectivity.

Tuning the Steric and Electronic Properties of Hemilabile NHC ligands for Gold(I/III) Catalyzed Oxyarylation of Ethylene: A Computational Study.

Mechanistic studies on 1,2-oxyarylation of ethylene promoted by gold catalysts bearing hemilabile N-Heterocyclic Carbene (NHC^X) ligands were conducted by DFT calculations, exploring the whole catalytic cycle. After highest energy transition state (TS) barriers were located for NHC^N gold catalyst, and experimental results with different iodoarenes and alcohols rationalized, the study was extended to modified NHC^X catalysts, to observe how electronic and steric effects could affect the rate determining step TS. Electronic effects were investigated on NHC^X (X = H, N, O, P, and S), whereas steric effects emerged when comparing catalysts with different N-R groups (R = Dipp, Mes, tBu and Me). Finally, we suggest a different catalyst design based on N-aryl N-o-donor-aryl NHC, with different donors and NHC backbones to search for better performing systems.

Rational Linker Design for Enhanced Performance of MOF-Derived Catalysts in Electrochemical Urea Synthesis.

2D metal-organic frameworks (2D MOFs) offer promising electrocatalytic potential for urea synthesis, yet the underlying reaction mechanisms and structure-activity relationships remain unclear. Using Cu-BDC as a model, density functional theory (DFT) calculations to elucidate these aspects are conducted. The results reveal a novel coupling mechanism involving *NO─CO and *NO─*ONCO, emphasizing the impact of linker modifications on Cu spin states and charge distribution. Notably, Cu-BDC-NH2 and Cu─BDC─OH emerge as promising catalysts. Additionally, structure-activity relationships through descriptors like d-band center, IE ratio, and L(Cu─O), providing insights for rational catalyst design is established. These findings pave the way for optimized catalysts and sustainable urea production, opening avenues for future research and technological advancements.

Light-Driven Reverse Water Gas Shift Reaction with 1000-H Stability on High-Entropy Alloy Catalysts.

Highly stable and active catalysts are of significant importance and a longstanding challenge for a number of industrial chemical transformations. Here, motivated by the principle of the high entropy-stabilized structure, high-entropy alloy-loaded porous TiO2 as an efficient and sintering-resistant catalyst for the light-driven reverse water gas‒shift reaction without external heating is synthesized. The optimized CoNiCuPdRu/TiO2 catalyst exhibits a long-term stability of 1000h (1.23molgmetal -1h-1 CO production rate, >99% high selectivity). In situ characterizations confirm that the slow diffusion effect of high-entropy alloys endows the catalyst with excellent structural stability. The CO adsorption measurements and theoretical calculations consolidate that the hydrogen surface coverage weakens CO adsorption on the catalyst surface. Two major problems of catalyst deactivation - sintering and poisoning, are handled in one case, which synergistically enable unparalleled stability. This work provides new guidance for the rational design of ultradurable harsh-condition operation catalysts for industrial catalysis.

Sulfonated carbon–based heterogeneous acid catalysts in direct biomass redox flow fuel cell: A review

AbstractThis review focused on the potential applications of sulfonated carbon–based heterogeneous acid catalysts for the hydrolysis of lignocellulosic biomass (LCB) fuel feedstock and the development of membrane electrode assembly (MEA) for the direct biomass redox flow fuel cell (DBRFFC). LCBs are hydrolysed to yield simple sugars, which are subsequently oxidized over catalysts in the anode tank of the DBRFFC to generate electricity. Ferric chloride used as a catalyst in the DBRFFC is not efficient for glucose production from LCB, such that the power performance of the DBRFFC is affected during glucose oxidation due to low glucose yield from LCB for electron generation. Sulfonated carbon–based solid acid catalysts (SCSACs) have been established as efficient catalysts for the hydrolysis of LCB and as metal catalyst supports for the fabrication of MEA for further oxidation of glucose and its oxidation by‐products. These capabilities of SCSACs can be explored and applied to significantly improve the power output of the DBRFFC through efficient hybrid catalyst design. There is still a scarcity of literature on this subject and their combination with ferric chloride to enhance glucose yield and oxidation in DBRFFC. This gap was filled by discussing the various types of sulfonated carbon–based catalysts, highlighting their synthesis routes, and their applications in organic compound synthesis, and membrane electrode development in DBRFFC. The knowledge derived will certainly be beneficial to researchers willing to improve the performance of DBRFFC through molecular catalyst design and electrode membrane development for application in DBRFFC.