ABSTRACT To address the existing issues in the current smelting reduction process and improve the efficiency of coal resource utilization, this study proposes an integrated technology for smelting reduction ironmaking and coal gasification. The smelting reduction vessel in this technology is characterized by a thick slag layer and a double-layer side lances that act on the molten slag. The mixing behavior of slag in the smelting reduction vessel was investigated with the physical simulation method. The effect of lance design parameters, as well as the thickness and viscosity of slag, on the mixing time was examined using both the orthogonal method and the control variable method. The optimal combination of lance design parameters was determined to be A (50°)-B (135 mm)-C (98 mm)-D (55°)-E (135 mm). Based on these optimal lance design parameters, it was found that the mixing time increases with both the increase of slag thickness and viscosity.
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