Deposition Height Research Articles

Thermal cycling effects on the local microstructure and mechanical properties in wire-based directed energy deposition of nickel-based superalloy

In additive manufacturing, intrinsic heat treatments take place during deposition that affect the properties of AM-structures. In this work, the influence of thermal cycling on the local microstructure and mechanical properties of nickel-based superalloy in wire-based electron beam directed energy deposition (EB-DED) was investigated. Structures were fabricated using a continuous deposition strategy (CDS) and discontinuous interpass cooling strategy (ICS) revealing changes in thermal profiles, time-temperature history, and microstructure. An altered morphology along the build-up height and interdendritic zones enriched in Nb are formed. Nb and Mo did not show a clear trend of segregation along the build-up height. Lower fractions of the Laves phase and MCs are found for both configurations. Differences between deposition strategies and locations within AM-structures are found for the γ" and δ phase. The higher Nb content in the interdendritic zone promotes the precipitation of γ" and δ phase by shortening the aging times compared to wrought materials. The longer deposition times of ICS favour the precipitation of fine γ" in the interdendritic zone throughout the deposition height. In contrast, the short deposition time of CDS leads to an increase in temperature and a heterogeneous distribution of γ" along the height, i.e. coarsening of the γ" followed by a dissolution along the built-up height. The microstructural changes correlate with the mechanical properties. Structures fabricated with ICS exhibit homogeneous mechanical properties throughout, while the graded microstructure of CDS results in graded mechanical properties and decreasing strength throughout.

Effects of Laser Defocusing on Bead Geometry in Coaxial Titanium Wire-Based Laser Metal Deposition.

Coaxial wire-based laser metal deposition is a versatile and efficient additive process that can achieve a high deposition rate in the manufacturing of complex structures. In this paper, a three-beam coaxial wire system is studied, with particular attention to the effects of deposition height and laser defocusing on the resulting bead geometry. As the deposition standoff distance changes, so does the workpiece illumination proportion, which describes the ratio of energy going directly into the feedstock wire and into the substrate. Single titanium beads are deposited at varying defocus levels and deposition rates and the bead aspect ratio is measured and analyzed. Over the experimental settings, the defocusing level and deposition rate were found to have a significant effect on the resulting bead aspect ratio. As the defocusing level is increased away from the beam convergence plane, the spot size increases and the deposited track is wider and flatter. Process parameters can be used to tune the deposited material to a desired aspect ratio. In coaxial wire deposition, defocusing provides an adjustment mechanism to the distribution of heat between the wire and substrate and has an important impact on the resulting deposit.

Collapse dynamics and deposition morphology of low-viscocohesive granular columns on a rough horizontal surface.

Using the three-dimensional discrete element method, we numerically investigate the collapse dynamics and deposition morphology of low-viscocohesive granular columns on a rough-horizontal plane by systematically varying a broad range of values of the initial column aspect ratio, cohesive stress, and liquid viscosity. The results show that the kinetic energy, half runout time, and runout distance increase with increasing the initial column aspect ratio but decrease with increasing the cohesive and viscous effects of the binding liquid, while the toe angle and deposit height decrease with increasing the aspect ratio and increase with increasing cohesive stress and liquid viscosity. Remarkably, by defining a dimensionless scaling number that incorporates the Bond number and initial column aspect ratio, this allows us to nicely describe the kinetic energy, half runout time, deposition height, runout distance, and toe angle. These unified descriptions may provide insights into the physical properties of the collapse dynamics and deposition morphology of low-viscocohesive granular columns, leading to good explanations of the complex properties of natural disaster events.

Exploring impact, spreading, and bonding dynamics in molten metal deposition for novel drop-on-demand printing

This study delves into the dynamics of molten metal deposition (MMD)-based drop-on-demand (DoD) printing, focusing on the interaction between aluminum droplets and substrates. Nozzle-to-substrate distances below 20 mm prevent droplet pinch-off, while distances exceeding 40 mm result in no droplet-substrate adhesion. Operating within the substrate temperature range of 350–550 °C is crucial, avoiding delamination, and shrinkage pits at lower temperatures, and substrate deformation and heightened oxidation at higher temperatures. Droplet adhesion is impeded at nozzle temperatures below 700 °C. Impact-driven and inviscid, DoD-MMD exhibits spreading outpacing overall solidification, particularly at higher temperatures. Surface tension forces dominate, influencing droplet spreading and leading to underdamped interfacial oscillations. Weak droplet-substrate adherence, facilitated by Van der Waals forces, allows easy droplet detachment, beneficial for successive drop-on-drop deposition. Unique to DoD-MMD, ridges along the droplet periphery act as solidification paths, influenced by thermal contraction and surface tension. The spherical pancake shape of the droplet, characterized by a solidification angle >90°, is elucidated through Weber and Freezing numbers. The final deposited droplet width to initial diameter ratio increases with the droplet temperature and deposition height. In contrast to other metal DoD studies, the spreading factor decreases with a rise in substrate temperature, attributed to intensified oxidation at higher substrate temperatures.

Enhancing stability in thin-walled part production with L-DED wire using an adaptive controller

Laser-based direct energy deposition (L-DED) with metal wire is an efficient additive manufacturing process known for its cleanliness, user-friendliness, and cost-effectiveness. Nonetheless, heat build-up, especially in thin-walled parts, leads to geometric deviations and process instabilities due to limited heat dissipation. Closed-loop control of deposition height and local temperature addresses this issue. However, traditional controllers like PID controllers with fixed dynamics cannot adequately handle the long-term drifts inherent in the system dynamics. This study introduces an adaptive controller that dynamically adjusts the parameters for effective L-DED control using optical coherence tomography for the measurement of the deposition height and a coaxial camera for the determination of the temperature from thermal radiation. The control variables include the feed speed of the wire for material input and the laser power to control the deposition height and temperature. Our approach reduces deviations of the wall’s height by a factor of 10 and enables defect-free fabrication of thin-walled parts. This underscores the efficacy of our control system in enhancing L-DED.

Study and Evaluation of Solid Discharge for the Design of Hydraulic Structures for Road Interception: LAHJAR River Site, High Atlas, Morocco

Because of the global warming, the phenomenon of Solid Transport (bedloading transport and suspension transport), have increasingly serious impact on the normal function of hydraulic road drainage in the Higt atlas Morrocco. Indeed, they are clogged even if they are recently built, which generates the submersion and flooding of neighboring areas. This causes enormous material damage and threatens the safety of local residents.\nSo, in this work, we studied and quantified the solid flow as part as the design of hydraulic structure \" drain \" on flow crossing the Provincial Road RP 2010 in the “LAHJAR River Site” in the High Atlas Morrocco. The area study is located in the “Ourika” watershed. It is also called “LAHJAR” because il carries lot of pebbles each time the flood passes.\nWe tested the most widely used calculation methods worldwide in this study. After checking the field results (the 100-year solid deposition height at the structure = 1.5 m), we found that: \n- the formulas of Van Rijn, Engelund Hansen, Rickenmann gives values negligible. \n- the values from the formulas of Meyer Peter and Müeller, Watanabe, Ribberink, and Parker, are comparable to those observed.\n- the formulas of Schoklitsch and Sogreah, give excessive results.\nThus, this heigt of solid deposit is also important that liquid and must be considered in the design study.

Mechanical Properties of 3D-Printed Liquid Crystalline Polymers with Low and High Melting Temperatures.

Additive manufacturing allows for the production of complex components using various types of materials such as plastics, metals and ceramics without the need for molding tools. In the field of high-performance polymers, semi-crystalline polymers such as polyetheretherketone (PEEK) or amorphous polymers such as polyetherimide (PEI) are already successfully applied. Contrary to semi-crystalline and amorphous polymers, thermotropic liquid crystalline polymers (LCPs) do not change into an isotropic liquid during melting. Instead, they possess anisotropic properties in their liquid phase. Within the scope of this work, this special group of polymers was investigated with regard to its suitability for processing by means of fused filament fabrication. Using an LCP with a low melting temperature of around 280 °C is compared to processing an LCP that exhibits a high melting temperature around 330 °C. In doing so, it was revealed that the achievable mechanical properties strongly depend on the process parameters such as the direction of deposition, printing temperature, printing speed and layer height. At a layer height of 0.10 mm, a Young's modulus of 27.3 GPa was achieved. Moreover, by employing an annealing step after the printing process, the tensile strength could be increased up to 406 MPa at a layer height of 0.15 mm. Regarding the general suitability for FFF as well as the achieved uniaxial mechanical properties, the LCP with a low melting temperature was advantageous compared to the LCP with a high melting temperature.

Modelling erosion, entrainment and deposition in cohesive granular flows: Application to dense snow avalanches

Gravitational mass movements may erode and/or entrain a significant amount of bed material that can strongly affect the flow dynamics until the moving mass eventually deposits and comes to rest. Snow avalanches generally release on slopes covered by a metastable and thus potentially erodible snow cover that can have a wide range of strength – or cohesion – depending on the type of snow and its physical properties. As the avalanche flows, the snow cover is fully or partially entrained at the front and at the base of the flow, increasing the mass of the avalanche. Conversely, at the tail, snow may be deposited along the track, reducing the overall flowing mass. The balance between entrainment and deposition therefore determines the growing or decaying of the avalanche in terms of mass. To date, it remains unclear how cohesion influences these processes and what consequences it has for avalanche dynamics and run-out. Here, we perform simulations based on the Discrete Element Method (DEM) to analyze the influence of cohesion and slope angle on the erosion, entrainment, mixing and deposition processes. This method makes it possible to follow the dynamics of the particles within the flow very precisely, something that cannot be done in real experiments. In the model, the cohesion is represented as the combined effects of a fragmentation potential associated with the strength of the bonds, and an aggregation potential associated with the stickiness of the particles. For various combinations of input parameters and material properties, we release a heap of particles over an erodible bed and simulate the entrainment and deposition mechanisms. Our results show on the one hand that a low strength (< 3 kPa) promotes a ploughing entrainment mechanism and a large entrainment velocity, up to 3 m/s. On the other hand a high strength (> 3 kPa) favors basal abrasion as the flow front is not able to destabilize the erodible bed at once. In this case, the entrainment velocity decreases typically below 1 m/s. This has important consequences on mixing: the front in granular flows with low strength and adhesion is typically made of freshly entrained material coming from the whole depth of the bed, while remains of the released material can be found at the front of highly cohesive avalanches. Finally, the deposition process is analyzed by evaluating the relationship between the deposit thickness hstop and slope angle θ which extends the framework of the model of hstopθ from cohesionless to cohesive granular flows. We find that a higher bond strength of the flowing material increases the deposition height. Our work improves our understanding of the mechanics of cohesive granular flows and may contribute to improving parameterizations in depth-averaged models used to simulate geophysical mass flows such as rock, ice, snow avalanches, debris flows and landslides.

How the physicochemical substrate properties can influence the deposition of blood and seminal deposits

A comprehensive investigation into the impact of the physical and chemical variables of a substrate on the deposition was conducted to aid in the estimation of the subsequent transfer probabilities of blood and semen. The study focussed on surface roughness, topography, surface free energy (SFE), wettability, and the capacity for protein adsorption. Conjointly, evaluations of the physical and chemical characteristics of blood and seminal deposits were conducted, to assess the fluid dynamics of these non-Newtonian fluids and their adhesion potential to aluminium and polypropylene. A linear range of surface roughness parameters (0.5 – 3.5 µm) were assessed for their impact on the deposit deposition spread and adhesion height, to gather insight into the change in fluid dynamics of non-Newtonian fluids. Blood has shown to produce a uniform adhesion coverage on aluminium across all roughness categories while blood deposited on polypropylene exhibited a strong hydrophobic response from a surface roughness of 2.0 µm and beyond. Interestingly, the deposition height of blood resulted in near identical values, whether deposited onto the hydrophobic polypropylene or the hydrophilic aluminium substrate, illustrating the potential influence of a heightened fibrinogen adsorption effect. Semen deposited on aluminium resulted in concentrated localised deposition regions after reaching a surface roughness of 2.0 µm, highlighting the development of crystal formations afforded by the sodium ion concentration in the seminal fluid. The semen deposited on polypropylene conformed to the substrate contours producing a deposition film that was smoother than the substrate itself, underlining the effects of thixotropic fluid dynamics. Variables identified here establish the complexity observed for non-Newtonian fluids, and the effect protein adsorption may have on the deposition behaviour of blood and seminal deposits and inform questions in relation to the adhesion strength of said deposits and their ability to dislodge (becoming detached upon the application of an external force) from the substrate surface during a potential transfer event.

Effects of toolhead size on the heat generation and material flow behaviors in solid state friction rolling additive manufacturing

As a key part of solid-state friction rolling additive Manufacturing (FRAM), the toolhead is used to generate heat and deformation through friction with the feed material to form a deposit, and its geometric size directly affects the formation of the FRAM plastic zone; however, to date, no in-depth studies have been conducted. In this study, the effects of toolhead diameters (25, 50, and 100 mm) on the temperature history, material flow, and mechanical properties of the deposited samples are investigated via thermocouple measurements, optical microscopy, and mechanical property tests. The results indicate that, with the increase in toolhead diameter from 25 mm to 100 mm, the area of the interaction zone between toolhead and strip increases from 138 mm2 to 274 mm2, peak temperature increases from 522.3 °C to 559.8 °C, the material flow distance in the plastic zone increases from 7.03 mm to 16.6 mm, and the deposition height decreases from 2.4 mm to 1.2 mm. Regardless of the chosen toolhead size, defect-free and high-performance deposited materials can be obtained by optimizing the process parameters. The mechanical properties of deposited 6061 via a 100-mm toolhead are optimal, and the microhardness, tensile strength, and elongation of the deposited material are 66 HV, 234.7 MP, and 28.3 %, respectively. This study provides a basis for the selection and optimization of toolhead size in the FRAM process.

Thermo-fluid dynamics and morphology evolution of nickel-based superalloy in a multilayer laser directed energy deposition process

The complex thermo-fluid dynamics of the molten pool determine the dimension accuracy and mechanical properties of laser directed energy deposition (L-DED) components. In this work, a three-dimensional (3D) multiphase computational fluid dynamics (CFD) model based on the Volume of Fluid (VOF) method was proposed to establish the relationship between the thermo-fluid dynamics and the molten pool morphology evolution of René N5 nickel-based superalloy in L-DED. The single-track and ten-layer deposition processes under unidirectional and bidirectional scanning strategies were studied. Results show that the predicted deposition morphology and dimensions are in good agreement with the experimental samples. The heat accumulation in the multilayer deposition process increases the size of the molten pool, thereby increasing the width of the deposit. Different from the single-layer deposition driven by the Marangoni force, gravity is the key factor in the multilayer deposition process without the side support. The hump structure at the starting position under unidirectional scanning is attributed to the backward flow of the melt of the molten pool, while the decline structure at the end position is enhanced by the forward flow of the melt. At the starting position of each layer under bidirectional scanning, the expansion of the molten pool resulted from the heat accumulation and mass addition increases the width of the two ends and compensates for the deposition height. This work can provide a theoretical basis for understanding the uneven morphology characteristics and the dimensional accuracy control in L-DED.

Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate

Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate

Regulation of dimensional errors and surface quality of thin-walled components fabricated by blue laser directed energy deposition

The utilization of components fabricated by directed energy deposition (DED) faces certain limitations that hinder its widespread application. These critical challenges primarily include significant errors in dimension accuracy caused by the unreliable build-up of flowing powder and low surface quality arising from the interlayer cumulative effect and powder adhesion. The present study aims to comprehensively investigate the impact of process parameters and deposition height on the geometrical errors observed in the thin-walled structures fabricated by DED. By establishing a rational relationship between the dimensional error and the sample height, the mechanism underlying the influence of deposition height on printing stability and sustainability is elucidated. Furthermore, an innovative building strategy incorporating a variable speed is proposed to eliminate protrusions at the end of the components. The study also examines the surface roughness of inclined thin walls, revealing a correlation between roughness and both position and angle. The presence of adhering powder on the front side of the parts and the formation of a molten oxide layer on the backside result in a diminished impact of angle on roughness. Ultimately, the findings of this study are validated through the fabrication of a thin-walled axisymmetric curved structure, providing a guide for the printing of large special-shaped parts.

The effect of support structure on residual stress in laser powder bed fusion of Ti6Al4V alloy

Support structures are widely used in laser powder bed fusion (LPBF) for overhanging features. However, the majority of works carried out on support modeling were to obtain the best trade-off between production time, cost, and accuracy. A notable absence in the existing literature pertains to investigate support structure modeling for optimizing heat dissipation and residual stresses for improving the support structure, thus, enhancing the final part quality. In this study, the effects of the support structure on residual stress were investigated systematically. The influences of the support on residual stress in LPBF sample were categorized into the effect of the constraints and heat conduction area. The rigidity and area of the support structure are used to describe the effect of the support structure on the residual stress. The results showed that the constrain of LPBF samples mainly depends on their inherent characteristics, with limited impact from external constraints. The residual stress in the samples increased as the support area increased. Therefore, when designing the support, priority should be given to reduce its thermal conductivity area. In addition, the hardness of the support added sample were lower than that of the sample without the support, but the hardness distribution is uniform along the deposition height regardless of whether the support is added or not. Therefore, the introduction of support does not result in performance irregularities along the sample height direction.

Mineral Composition Effects on Dust Deposition at Realistic Engine Conditions

Abstract In this article, the role of mineral composition was assessed for Air Force Research Laboratory Test Dust (AFRL), for deposition in a realistic gas turbine engine environment. Experiments were performed on an effusion cooling test article with a coolant flow temperature of 894 K and surface temperature of 1144 K. Aerosolized dust with a 0–10 µm particle size distribution was delivered to the test article. The mineral recipe of AFRL was altered such that the presence of each of the five components ranged from 0% to 100%, and capture efficiency, hole capture efficiency, blockage per gram, and normalized deposit height were reported. Results are compared to a previous study of the intermineral synergies in an impingement cooling jet at the same temperature conditions. Despite differences in experimental facility flow geometry, overall agreement was found between the trends in the deposition behavior of the dust blends. The strong deposition effects that were observed were shown to be related to adhesion forces of particles, mechanical properties, and chemical properties of the dust minerals. Supplemental testing was performed in a high-temperature (1425–1650 K) impinging jet (200–260 m/s) to evaluate mineral effects at hot gas path conditions. Capture efficiency and morphology of dust deposits are reported. The capture efficiency in this regime was shown to correlate well with temperature, with chemical effects being secondary. An attempt was made to predict capture efficiency using chemical assessments such as a ratio of bases to acids, Ca:Si ratio, and optical basicity with only modest success.

Automated Interlayer Wall Height Compensation for Wire Based Directed Energy Deposition Additive Manufacturing.

Part quality monitoring and control in wire-based directed energy deposition additive manufacturing (w-DEDAM) processes has been garnering continuous interest from both the academic and industrial sectors. However, maintaining a consistent layer height and ensuring that the wall height aligns closely with the design, as depicted in computer-aided design (CAD) models, pose significant challenges. These challenges arise due to the uncertainties associated with the manufacturing process and the working environment, particularly with extended processing times. To achieve these goals in an industrial scenario, the deposition geometry must be measured with precision and efficiency throughout the part-building process. Moreover, it is essential to comprehend the changes in the interlayer deposition height based on various process parameters. This paper first examines the behaviour of interlayer deposition height when process parameters change within different wall regions, with a particular focus on the transition areas. In addition, this paper explores the potential of geometry monitoring information in implementing interlayer wall height compensation during w-DEDAM part-building. The in-process layer height was monitored using a coherent range-resolved interferometry (RRI) sensor, and the accuracy and efficiency of this measurement were carefully studied. Leveraging this information and understanding of deposition geometry, the control points of the process parameters were identified. Subsequently, appropriate and varied process parameters were applied to each wall region to gradually compensate for wall height. The wall height discrepancies were generally compensated for in two to three layers.

An Experimental Investigation on Dike Stabilization against Floods

A flood protection dike blends seamlessly with natural surroundings. These dikes stand as vital shields, mitigating the catastrophic effects of floods and preserving both communities and ecosystems. Their design not only aids in controlling water flow but also ensures minimal disruption to the local environment and its biodiversity. The present study used a uniform cohesionless sand with d50 = 0.9 mm to investigate the local scour process near a single combined dike (permeable and impermeable), replicating a flooding scenario. The experiments revealed that the maximum scour depth is likely to occur at the upstream edge of the dike, resembling a local scour observed around a scaled-down emerged dike in an open channel. The scour hole downstream of the dike gets shallower as it gets smaller, as do the horseshoe vortices that surround it. Additionally, by combining different pile shapes, the flow surrounding the dike was changed to reduce horseshoe vortices, resulting in scour length and depth reductions of 48% at the nose and 45% and 65% at the upstream and downstream dike–wall junction, respectively. Contrarily, the deposition height downstream of the dike had a reciprocal effect on permeability, which can severely harm the riverbank defense system. The combined dike demonstrates their ability to mitigate scour by reducing the flow swirls formed around the dike. The suggested solutions can slow down the rapid deterioration and shield the dike and other river training infrastructure from scour-caused failures.

Revealing microstructural evolutions, mechanical properties and wear performance of wire arc additive manufacturing homogeneous and heterogeneous NiTi alloy

Heterogeneous microstructure designs have attracted a great deal of attention, not only because they have the potential to achieve an ideal combination of two conflicting properties, but also because the processes involved in their fabrication are cost-effective and can be scaled up for industrial production. The process parameters in the preparation process have an important effect on the microstructure and properties of alloy members prepared by wire arc additive manufacturing (WAAM) technology. It was expected that the spatial heterogeneous microstructure with large microstructural heterogeneities in metals can be formed through changing the process parameters. In this work, homogeneous NiTi thin-walled component and heterogeneous NiTi thin-walled component were fabricated using WAAM technology by adjusting the heat input. The effects of deposition height and heat input on the microstructure, mechanical properties and wear properties of WAAM NiTi alloys were investigated. The results show that grains were gradually refined with the increase of deposition height in the homogeneous WAAM NiTi component. The ultimate tensile strength of homogeneous WAAM NiTi component increased from 606.87 MPa to 654.45 MPa and the elongation increased from 12.72% to 15.38%, as the increase of deposition height. Moreover, the homogeneous WAAM NiTi component exhibited excellent wear resistance, the coefficient of friction decreased from 0.760 to 0.715 with the increase of deposition height. Meanwhile, the grains in the heterogeneous WAAM NiTi component shows the finest grains in the central region. The ultimate tensile strength of the lower region, middle region and upper region of heterogeneous WAAM NiTi components were 556.12 MPa, 599.53 MPa and 739.79 MPa, and the elongations were 12.98%, 16.69%, 21.74%, respectively. The coefficient of friction for the lower region, middle region and upper region of heterogeneous WAAM NiTi components were 0.713, 0.720 and 0.710, respectively. The microhardness and cyclic compression properties of the homogeneous components with higher heat input were better than those of the heterogeneous components for the same deposition height. The tensile yield strength, elongation and wear resistance of the heterogeneous components were superior compared to the homogeneous components. These results can be used to optimize the WAAM process parameters to prepare NiTi components with excellent mechanical properties.

Characteristics of residual stress distribution in wire-arc additive manufactured layers of low transformation temperature material

High heat input in wire and arc additive manufacturing (WAAM) tends to result in high tensile residual stress, which adversely affects performance and service reliability. However, low-transformation-temperature (LTT) materials are susceptible to compressive residual stresses due to their low phase-transformation point. Here, the LTT material 10Cr10Ni was used as the deposited material to fabricate a pipe structure, and the contour method was applied to measure the residual stress distribution in the cross-section. A thermomechanical coupling analysis model was developed to investigate the residual stress generation mechanism in 10Cr-10Ni(LTT) during the WAAM process. The simulated deformation and residual stress distributions agree well with the measurements. Through simulation analysis of the deposition of different layers, we found the key to the generation of compressive residual stresses in the LTT layers lies in whether there is a transformation from austenite to martensite during the final thermal cycle. When the deposition height exceeded 5.405 mm (approximately four layers), compressive residual stresses were only generated in the last four LTT layers and transformed into tensile residual stresses in the other layers. This results in a concept called the effective region, which can be used as a guide for reducing stress in WAAM using LTT materials.

Impact Pressure Influence of Flood on Bridge Deck under Sediment Deposition Conditions: An Experimental Study

This paper investigates the impact of sediment deposition and inflow conditions on horizontal impact pressure and frequency analysis of bridge deck vibrations during flooding. Flooding-induced pressure and vibrations contribute to bridge collapse, and sediment deposition influences water flow and impact pressure. The study explores the relationship between sediment deposition height and impact pressure, revealing a significant increase as sediment approaches 50% of bridge deck clearance. Sediment amplifies impact pressure response to flow velocity changes. The dimensionless sediment deposition height has a greater influence on impact pressure compared to the inflow Froude number. Two distinct frequencies, dominant and secondary, are identified for impact pressure and water level fluctuations. Dominant frequencies positively correlate with sediment deposition height and Froude number, indicating an increasing trend. Secondary frequencies remain stable (0.31–0.58 Hz). These findings enhance understanding of flow dynamics and bridge–flow interaction in sediment-deposited channels, providing theoretical support for evaluating and managing disasters related to bridges in such environments. Overall, this research contributes to the field of bridge engineering and supports improved design and maintenance practices for bridges exposed to sediment-deposited channels.