Deposition Efficiency Research Articles

Highly sensitive and specific detection of human papillomavirus type 16 using CRISPR/Cas12a assay coupled with an enhanced single nanoparticle dark-field microscopy imaging technique

Human papillomavirus (HPV) is a prevalent sexually transmitted pathogen associated with cervical cancer. Detecting high-risk HPV (hr-HPV) infections is crucial for cervical cancer prevention, particularly in resource-limited settings. Here, we present a highly sensitive and specific sensor for HPV-16 detection based on CRISPR/Cas12a coupled with enhanced single nanoparticle dark-field microscopy (DFM) imaging techniques. Ag–Au satellites were assembled through the hybridization of AgNPs-based spherical nucleic acid (Ag-SNA) and AuNPs-based spherical nucleic acid (Au-SNA), and their disassembly upon target-mediated cleavage by the Cas12a protein was monitored using DFM for HPV-16 quantification. To enhance the cleavage efficiency and detection sensitivity, the composition of the ssDNA sequences on Ag-SNA and Au-SNA was optimized. Additionally, we explored using the SynSed technique (synergistic sedimentation of Brownian motion suppression and dehydration transfer) as an alternative particle transfer method in DFM imaging to traditional electrostatic deposition. This addresses the issue of inconsistent deposition efficiency of Ag–Au satellites and their disassembly due to their size and charge differences. The sensor achieved a remarkable limit of detection (LOD) of 10 fM, lowered by 9-fold compared to traditional electrostatic deposition methods. Clinical testing in DNA extractions from 10 human cervical swabs demonstrated significant response differences between the positive and negative samples. Our sensor offers a promising solution for sensitive and specific HPV-16 detection, with implications for cancer screening and management.

Aerosol dosimetry in the whole conducting zone of a murine left-lung using CF-PD and LSFM images

Aerosol dosimetry in respiratory airways is relevant for pulmonary drug delivery and inhalation toxicology. Consequently, computational fluid-particle dynamics (CF-PD) modelling of pulmonary aerosol delivery is an active research field. Additionally, mice are the most commonly used animals in medical research. Technological advances have provided information on whole mice lung morphologies with unprecedented high resolution. Therefore, in this study, we used high-resolution light sheet fluorescent microscopy (LSFM) images of a healthy C57BL/6 mouse lung with a constant air flow rate of 72 ml/min, to extract an anatomical 3-dimensional (3D) geometry of the entire airway tree of the left lung from the primary bronchi to the most distal bronchioles excluding the trachea. The airways were segmented based on an order- and generation-based method. Also, to compare the morphological data and regional deposition, a generation-based investigation including 25 generations was employed in the present model. One-way coupling of CF-PD modeling was applied to model an intubated and mechanically-ventilated mouse. Maximum values of the velocity and vorticity magnitude of 3.2 m/s and 200,000 1/s were reached in the second order, respectively, and maximum pressure and wall shear stress levels were 30 Pa and 3.5 Pa, respectively. Finally, order- and generation-based particle deposition efficiency and dose per lung area were obtained for the particle size range of 1 μm ≤ dp ≤ 10 μm yielding pronounced hotspot deposition patterns mainly near the proximal bifurcations. The results showed a positive correlation between deposition efficiency and particle size due to a size-dependent increase in inertial and gravitational effects. Maximum regional deposition and normalized dose was seen for 10 μm particles in the 1st order of the murine left lung. Smaller peak sizes of deposition efficiency were seen in the third and fourth orders of the mouse left lung due to almost complete loss of the largest particles in lower order airways. It also justifies the close to zero deposition efficiency in the highest orders (fifth to sixth). Both lung morphology as well as total and regional aerosol deposition showed reasonably good agreement with empirical data from the literature. The present CF-PD model with accurate realistic lung morphology, improves our knowledge of airway aerosol deposition hotspots. The obtained modeling method and the qualitative results can be implemented on human airways.

Evaluation of Particulate Matter Deposition Efficiency and Air Quality Improvement by Vertical Shrub and Climber Walls

Fine particulate matter poses a significant health risk indoors, making indoor air quality improvement crucial. Vertical greenery systems offer a promising solution, but selecting suitable plant species remains a challenge. This study evaluated the PM deposition and air quality impact of six ornamental plants (climbers and shrubs) in a controlled chamber. Almost all plants reduced CO2 by 20%, while PM deposition varied by species, with Petunia hybrid being the most efficient. Total leaf area showed the strong correlated with PM deposition. These findings confirm the potential of ornamental plants, particularly those with large total leaf area, for PM reduction in vertical greenery systems. Further research with a wider range of plants and advanced characterization techniques is needed to refine our understanding and develop practical guidelines for their effective use in indoor air purification.

Preparation and capacitance performance of NiCo layered double hydroxide by multi-step constant current electrodeposition method

In comparison with single-step electrodeposition, multi-step electrodeposition for electrode preparation is more effective in releasing internal stresses, utilizing the highly efficient deposition time at the beginning of the electrodeposition, improving deposition efficiency, and producing adhesive-free high-performance electrodes with controllable mass. In this paper, NiCo layered double hydroxide (NiCo-LDH) with similar mass was successfully deposited by a two-electrode constant-current electrodeposition method using nickel foam as the substrate through different electrodeposition steps. A comparative study was conducted on the effects of NiCo-LDH deposition steps on the morphology, total deposition time, and electrochemical performance of NiCo-LDH samples. The results show that the mass of NiCo-LDH grown on foam nickel is similar when the number of deposition steps is from 1 to 6 at 12–13 mg, the coating of foam nickel substrate became more uniform. The total deposition time has decreased from 2550 s for 1-step deposition to 1542 s for 6-step deposition, reducing the occupation time of the electrodeposition equipment. As the number of deposition layers increases, the specific capacitance of NiCo-LDH shows a trend of first increasing and then stabilizing. The high mass specific capacitance of NiCo-LDH electrode material deposited in 6 steps is 953 F g−1 at a current density of 3 mA cm−2. The assembled asymmetric supercapacitor device achieved an energy density of 0.309 mWh cm−2 at a power density of 4.25 mW cm−2, and a capacitance retention rate of 94% after 10,000 cycles at a current density of 40 mA cm−2. This indicates that the NiCo-LDH material prepared by multi-step electrodeposition method has good capacitance performance, providing a simple and time-saving method for manufacturing large-scale multi-step electrodeposition of adhesive-free supercapacitor electrodes.

Carotenoid deposition in yolks of laying hens fed with corn diets differing in grain hardness and supplemented with rapeseed oil and emulsifier

This study investigated the effects of supplementing diets consisting of two dent corn hybrids (soft- and hard-type) with different amounts of rapeseed oil (2, 3, and 4%) and with (0.05%) or without emulsifier (Lysoforte Extended, Kemin) on the content and deposition of carotenoids in egg yolk. The feeding trial was conducted with 216 Lohmann Brown laying hens which were by 3 located in 72 cages. The cages were randomly assigned to 12 dietary treatments (2 hybrids × 3 rapeseed oil levels × 2 emulsifier levels), resulting in 6 cages (replicates) per each dietary treatment. After depletion, hens were fed treatment diets without added pigment for 7 wk. After stabilization of the carotenoid profile (lutein, zeaxanthin, α- and β-cryptoxanthin and β-carotene and total carotenoids), eggs were collected once a week until the end of the experiment and deposition efficiency was calculated based on carotenoid content in yolk and diets, yolk weight, egg production and diet intake. Corn hybrid and rapeseed oil affected (P < 0.05) the yolk content and deposition efficiency of most carotenoids. Moreover, a significant (P < 0.05) hybrid × rapeseed oil level interaction for all carotenoids indicated hybrid-specific responses to rapeseed oil supplementation. In the soft-type hybrid, the addition of 3% rapeseed oil enhanced the carotenoid content compared to 2% of rapeseed oil, whereas for the hard-type hybrid, 2 and 3% of rapeseed oil resulted in similar contents. Supplementation of 4% rapeseed oil reduced the content regardless of the hybrid. Emulsifier addition positively affected (P < 0.05) the deposition efficiency of all carotenoids except β-carotene. In conclusion, supplementing corn diets with rapeseed oil and emulsifier affected carotenoid utilization and these responses varied in hybrids differing in grain hardness, which should be considered when using corn as the sole source of carotenoids in hen diets.

Optimal Treatment of Tumor in Upper Human Respiratory Tract Using Microaerosols.

Lung cancer is a frequently diagnosed respiratory disease caused by particulate matter in the environment, especially among older individuals. For its effective treatment, a promising approach involves administering drug particles through the inhalation route. Multiple studies have investigated the flow behavior of inhaled particles in the respiratory airways of healthy patients. However, the existing literature lacks studies on the precise understanding of the transportation and deposition (TD) of inhaled particles through age-specific, unhealthy respiratory tracts containing a tumor, which can potentially optimize lung cancer treatment. This study aims to investigate the TD of inhaled drug particles within a tumorous, age-specific human respiratory tract. The computational model reports that drug particles within the size range of 5-10 μm are inclined to deposit more on the tumor located in the upper airways of a 70-year-old lung. Conversely, for individuals aged 50 and 60 years, an optimal particle size range for achieving the highest degree of particle deposition onto upper airway tumor falls within the 11-20 μm range. Flow disturbances are found to be at a maximum in the airway downstream of the tumor. Additionally, the impact of varying inhalation flow rates on particle TD is examined. The obtained patterns of airflow distribution and deposition efficiency on the tumor wall for different ages and tumor locations in the upper tracheobronchial airways would be beneficial for developing an efficient and targeted drug delivery system.

Effect of Thickness on the Residual Stress Profile of an Aluminum Cold Spray Coating by Finite Element Analysis

This research investigates the influence of thickness on residual stress profiles in aluminum cold spray coatings using finite element analysis (FEA). Residual stress is a critical factor that impacts coating adhesion, fatigue life, and susceptibility to delamination in thermal spray processes. Despite its acknowledged importance, predictive analysis of these stresses on a layer-by-layer basis remains relatively unexplored. This study introduces an innovative numerical methodology to analyze the progression of residual stresses across various deposition efficiencies (10%, 40%, 60%, and 100%) and layer thicknesses, thereby enhancing predictive accuracy for cold spray coatings. The findings demonstrate that the number of deposited layers significantly affects residual stress profiles in both coatings and the substrate, with compressive residual stress predominating in the coatings and deeper tensile stress predominating in the substrate. Residual stress behavior near the last deposited layer aligns with the expected peening effect. Discrepancies in substrate stress distributions may arise from variations in deposition parameters and unconsidered temperature effects. While the model generally aligns with theoretical and some empirical data, observed discrepancies underscore the need for further validation. This study lays the groundwork for informed decision-making for cold spray processes by providing insights into stress management, thereby contributing to enhancing coating integrity and performance.

Fabrication of Bi2Te3 and Sb2Te3 Thermoelectric Thin Films using Radio Frequency Magnetron Sputtering Technique.

Through various studies on thermoelectric (TE) materials, thin film configuration gives superior advantages over conventional bulk TEs, including adaptability to curved and flexible substrates. Several different thin film deposition methods have been explored, yet magnetron sputtering is still favorable due to its high deposition efficiency and scalability. Therefore, this study aims to fabricate a bismuth telluride (Bi2Te3) and antimony telluride (Sb2Te3) thin film via the radio frequency (RF) magnetron sputtering method. The thin films were deposited on soda lime glass substrates at ambient temperature. The substrates were first washed using water and soap, ultrasonically cleaned with methanol, acetone, ethanol, and deionized water for 10 min, dried with nitrogen gas and hot plate, and finally treated under UV ozone for 10 min to remove residues before the coating process. A sputter target of Bi2Te3 and Sb2Te3 with Argon gas was used, and pre-sputtering was done to clean the target's surface. Then, a few clean substrates were loaded into the sputtering chamber, and the chamber was vacuumed until the pressure reached 2 x 10-5 Torr. The thin films were deposited for 60 min with Argon flow of 4 sccm and RF power at 75 W and 30 W for Bi2Te3 and Sb2Te3, respectively. This method resulted in highly uniform n-type Bi2Te3 and p-type Sb2Te3 thin films.

Plugging of pipes by cohesive particles. Computed tomography investigation and theoretical analysis

Flow regimes leading to clogging of pipes exist for most multiphase flows with cohesive particles. Although plugging is critical in many industrial and medical applications, there are few records describing the details of the process. To address the problem, we conduct a computed tomography (CT) study of plugging in a cohesive ice slurry. We run experiments for ice concentration of 15%, Re∼3500, particle size 0.2-0.4 mm, and their surface energy ∼150 mJ/m2. The CT scans, combined with experimental logs of the main flow parameters, revealed the formation of deposits around the orifice inserted into the pipe, with a complete blockage formed downflow the orifice. The deposition efficiency of ice was relatively low ∼ 10−3. Reproducing the experimental deposition efficiency with the Lagrangian CFD model, we extracted the probability of particle capture at the orifice, which was about 0.5%. The simulation results illustrated how inter-particle interactions hindered the plugging.

An analytic description of electron thermalization in kilonovae ejecta

ABSTRACT A simple analytic description is provided of the rate of energy deposition by β-decay electrons in the homologously expanding radioactive plasma ejected in neutron star mergers, valid for a wide range of ejecta parameters – initial entropy, electron fraction {s0, Ye}, and scaled (time-independent) density ρt3. The formulae are derived using detailed numerical calculations following the time-dependent composition and β-decay emission spectra (including the effect of delayed deposition). The deposition efficiency depends mainly on ρt3 and only weakly on {s0, Ye}. The time te at which the ratio between the rates of electron energy deposition and energy production drops to 1 − e−1, is given by $t_e=t_{0e}\Big (\frac{\rho t^3}{0.5(\rho t^3)_0}\Big)^a$, where $(\rho t^3)_0=\frac{0.05\, {\rm M}_{\odot }}{4\pi (0.2c)^3}$, t0e(s0, Ye) ≈ 17 d, and 0.4 ≤ a(s0, Ye) ≤ 0.5. The fractional uncertainty in te due to nuclear physics uncertainties is $\approx 10~{{\ \rm per\ cent}}$. The result a ≤ 0.5 reflects the fact that the characteristic β-decay electron energies do not decrease with time (largely due to ‘inverted decay chains’ in which a slowly decaying isotope decays to a rapidly decaying isotope with higher end-point energy). We provide an analytic approximation for the time-dependent electron energy deposition rate, reproducing the numerical results to better than 50 per cent (typically $\lt 30~{{\ \rm per\ cent}}$, well within the energy production rate uncertainty due to nuclear physics uncertainties) over a 3–4 orders-of-magnitude deposition rate decrease with time. Our results may be easily incorporated in calculations of kilonovae light curves (with general density and composition structures), eliminating the need to numerically follow the time-dependent electron spectra. Identifying te, e.g. in the bolometric light curve, will constrain the ejecta density distribution.

Numerical study of deposition rates of monodisperse particles in curved pipes with different expansion or shrinkage variables

The study of particle deposition in ventilation ducts is crucial as it can have a significant impact on indoor air quality (IAQ) and human health. However, little research has been done on bends in ducts with different cross-sections. This study employs the Eulerian - Lagrange method to investigate particle deposition in a 90 elbow with gradually increasing and decreasing cross-sectional areas. The turbulence model used is based on the RNG k-, and the particulate phase is modelled by the discrete phase model (DPM). The study aims to discuss the effect of the cross-sectional asymptotic coefficient (K) and the Stokes number on particle deposition. The study found that as K increased, the particle deposition efficiency of the 90-degree bends decreased. Additionally, particles were primarily deposited on the outer curved surface of the bends. Specifically, when the particle size was 2 m, the pipe with K=0.75 had a particle deposition efficiency five times greater than that of K=1.25.

An ANN Hardness Prediction Tool Based on a Finite Element Implementation of a Thermal–Metallurgical Model for Mild Steel Produced by WAAM

WAAM has emerged as a promising technique for manufacturing medium- and large-scale metal parts due to its high material deposition efficiency and automation level. However, its high heat accumulation and complex thermal evolution strongly affect the resulting microstructures and mechanical properties. The heterogeneous and unpredictable nature of these properties hinder the widespread application of WAAM in the steel construction industry. In this study, an artificial neural network (ANN) hardness model is developed, based on a thermal–metallurgical model for mild steel. The objective is to establish non-linear relationships between the input process parameters and the desired output, i.e., hardness. The thermal–metallurgical model utilizes a well-distributed heat source model, a death-and-birth algorithm, and a metallurgical model to simulate the temperature field and to calculate the microstructure phase fraction. The temperature prediction errors at four thermocouple positions are mostly below 20%. Because of the limited experimental data, twenty-five simulation experiments are performed using the L25 orthogonal array based on the Taguchi method. The analysis of variance (ANOVA) reveals that the travel speed has the greatest impact on hardness. With the dataset from the thermal–metallurgical model, an ANN model to predict hardness is developed. A comparison to experimental data shows excellent performance and accuracy, with the Mean Absolute Percentage Error (MAPE) of ANN predictions within 10% of the targeted hardness.

In silico investigation of inhalation condition impacts on hygroscopic growth and deposition of salbutamol sulphate in human airways

The objective of this study is to explore the transport, size growth, and deposition of Salbutamol Sulphate (SS) using Computational Fluid Dynamics (CFD). A CT-based realistic model of human airways from the oral cavity to the 5th generation of the lung was utilized as the computational domain. Four Test Cases (TC) with varying temperature and relative humidity (RH) under two inspiratory waveforms were considered to completely evaluate the impact of inhalation conditions on particle growth. Salbutamol Sulphate (SS) is a β2-adrenergic agonist and has been extensively used for asthma treatment. A monodispersed distribution of SS particles with an initial diameter of 167 nm was considered at the mouth inlet based on pharmaceutical data. Results indicated that inhalation of saturated/supersaturated air (RH>100%) leads to significant hygroscopic growth of SS particles with a factor of 10. In addition, the deposition efficiency of SS particles under the Quick and Deep (QD) inhalation profile was enhanced as the flow temperature and humidity increased. However, the implementation of Slow and Deep (SD) inspiratory waveform revealed that the same particle size growth is achieved in the respiratory system with lower deposition efficiency in the mouth-throat (less than 3%) and tracheobronchial airway (less than 2.18%). For the escaped particles form the right lung, in the SD waveform under TC 3, the maximum particle size distribution was for 600 nm particles with 25% probability. In the left lung, 30% of the particles were increased up to 950 nm in size. For the QD waveform in TC 3 and TC4, the most frequent particles were 800 nm with 36% probability. This holds practical significance in the context of deep lung delivery for asthmatic patients with enhanced deposition efficiency and large particle size. The findings of the present study can contribute to the development of targeted drug delivery strategies for the treatment of pulmonary diseases using hygroscopic dry powder formulations.

Characterization and health risks of short- and medium-chain chlorinated paraffins in the gas and size-fractionated particulate phases in ambient air

Short-chain and medium-chain chlorinated paraffins (SCCPs and MCCPs) have garnered significant attention because they have persistence and potential toxicity, and can undergo long-distance transport. Chlorinated paraffins (CPs) inhaled in the size-fractionated particulate phase and gas phase can carry different risks to human health due to their ability to accumulate in different regions of the respiratory tract and exhibit varying deposition efficiencies. In our study, large-volume ambient air samples in both the size-fractionated particulate phase (Dp < 1.0 μm, 1.0–2.5 μm, 2.5–10 μm, and Dp ≥ 10 μm) and gas phase were collected simultaneously in Beijing using an active sampler. The overall levels of SCCPs and MCCPs were relatively high, the ranges being 57–881 and 30–385 ng/m3, respectively. SCCPs tended to be partitioned in the gas phase (on average 75% of the ΣSCCP concentration), while MCCPs tended to be partitioned in the particulate phase (on average 62% of the ΣMCCP concentration). Significant correlations were discovered between the logarithm-transformed gas–particle partition coefficients (KP) and predicted subcooled vapor pressures (PL0) (p < 0.01 for SCCPs and MCCPs) and between the logarithm-transformed KP values and octanol–air partition coefficients (KOA) (p < 0.01 for SCCPs and MCCPs). Thus, the slopes indicated that organic matter absorption was the dominant process involved in gas–particle partitioning. We used the ICRP model to calculate deposition concentrations for particulate-associated CPs in head airways region (15.6–71.4 ng/m³), tracheobronchial region (0.8–4.8 ng/m³), and alveolar region (5.1–21.9 ng/m³), then combined these concentrations with the CP concentrations in the gas phase to calculate estimated daily intakes (EDIs) for inhalation. The EDIs for SCCPs and MCCPs through inhalation of ambient air for the all-ages group were 67.5–184.2 ng/kg/day and 19.7–53.7 ng/kg/day, respectively. The results indicated that SCCPs and MCCPs in ambient air do not currently pose strong risks to human health in the study area.

Modelling of fly ash viscous deposition and slagging prediction of biomass-fired boiler

In addressing the ash melting-induced slagging on the high-temperature heating surfaces of biomass-fired boiler, a combined experimental and modelling study of biomass ash viscous deposition has been conducted. A comprehensive ash viscous deposition model based on ash fusion and viscosity characteristics and the critical velocity criterion has been proposed. The deposits of the top furnace and high-temperature superheater of a 130 t/h biomass-fired boiler have been sampled for validation, and a modelling study using ANSYS FLUENT with a user defined function (UDF) and dynamic mesh has been performed. The results show that small particles with diameter of 20 μm lead to less viscous adhesion because of faster response to temperature decrease before reaching the heating surfaces. Deposition efficiency and growth rate of deposits are positively correlated with temperature. Slagging in the top furnace area is dominated by the viscous deposition of molten ash. However, the amount of viscous deposition accounts for a low proportion (20.1 %) in the high-temperature superheater, suggesting a change of dominant slagging mechanism from viscous deposition to gaseous condensation and the subsequent capture of fly ash. The model is suitable for predicting ash melting-induced slagging in high-temperature areas of biomass boilers.

Study on the effects of alloying elements on porosity in Al-Mg-Sc-Zr alloy fabricated by wire arc directed energy deposition

Wire arc directed energy deposition (WA-DED) technology has broad application prospects in man-ufacturing large-size and complex metal components due to its low production costs and high depos-ition efficiency. However, pores are still challenging in WA-DED-processed aluminum (Al) alloys. Although many works have been discussed in this field, the relevant studies about the effect of alloying elements on porosity are fewer. In this work, Al alloy wires with 0.36Sc and 0.11Zr (LAEW, wt%) and 0.72Sc and 0.23Zr (HAEW) were selected to fabricate single-pass multi-layer compone-nts with different welding speeds, and the pores were analyzed by X-ray computed tomography (XCT) technology. As the content of Sc and Zr elements increased, the density of Al-Mg-Sc-Zr components significantly decreased. The highest porosity, number density, and the largest average diameter of pores in components with HAEW were about 7.37 %, 6.04 × 102 /mm3, and 46.77 ± 29.31 μm, respectively, which were significantly higher than those of LAEW. The second phases of all components were mainly Al3(Sc1-x, Zrx) phases. Compared to LAEW, the Al3(Sc1-x, Zrx) phases of components with HAEW had a larger area fraction and average diameter, as well as a higher number density at the same process parameters, the highest values were around 3.00 %, 1.27 ± 0.89 μm, and 15.20 × 103 /mm2. Al3(Sc1-x, Zrx) phases could not only serve as the nucleation cores of bubbles but also hinder bubbles escape. In addition, the Sc element significantly increased the viscosity of Al melt. Therefore, the main influencing factors of pores in components with HAEW were not only process parameters, but also the Al3(Sc1-x, Zrx) phases. However, for LAEW, the process parameters were the major influencing factors on porosity due to lower area fraction and number density of Al3(Sc1-x, Zrx) phases. This work has laid a theoretical foundation for WA-DED-processed high-strength Al-Mg-Sc-Zr alloys.

How increasing cold spray coatings thickness affects their residual stress and properties

Cold spray (CS) is a solid state deposition presented in the literature to produce coatings for various applications, e.g., corrosion-resistant 316L stainless steel, Ti light alloy parts repairing, and hydrophobic Cu coatings. CS sprays particles under high velocity, impacting onto a prepared surface or substrate, and the powders bond by a severe and fast plastic deformation, consolidating the coating layer by layer. The number of layers depends on the designed coating thickness since each powder and CS parameters results in a different layer thickness. This work evaluates three feedstock powders (Cu, Ti, and 316L) for CS processing, and the characteristics and properties of the CS-ed coatings, studying the effects of the thickness coatings on their microstructure, porosity, hardness, adhesion to the substrate, and residual stress generated. The images of microstructures were obtained by optical microscopy and SEM, and the near-to-surface residual stress was measured by X-ray diffraction (XRD). Increasing the coating thickness produced a substrate deformation due to the compressive residual stress dominating the coating, which is numerically obtained and proven by XRD. Besides that, increasing the coating thickness slight increased the deposition efficiency for Cu ant Ti, but went in the opposite way for 316L; reduced the coating adhesion to the substrate; and did not altered significantly the hardness.

Influence of processing parameters on the thermal history, microstructure and tensile properties of Inconel 738 produced by laser directed energy deposition

In this paper, laser directed energy deposition (LDED) technology was applied to produce non-weldable Inconel 738 parts. The influence of processing parameters including laser power, scanning speed and powder feeding rate on the thermal history of molten pool and the morphology of single track was evaluated. Considering the surface quality and deposition efficiency, the appropriate processing parameters for multilayer deposition were selected. Then the impact of laser power on the microstructure evolution and tensile properties of IN738 thin-wall parts was investigated. The research results show that increasing the laser power could increase the peak temperature and molten pool lifetime, but decrease the cooling rate. Increasing the scanning speed significantly increased the cooling rate but had little effect on the peak temperature. The thermal history was hardly affected by the powder feeding rate, but a too high powder feeding rate caused the particle adhesion and decline of surface quality. The microstructure of LDED-manufactured IN738 was composed of dense and fine dendrites. The higher laser powers of 800 W and 1000 W created higher temperature gradient within the molten pool, which promoted the epitaxial growth of dendrites. However, the long dendrites were prone to be torn apart under the transverse tensile stress, which was detrimental to the elongation and ductility. By comparison, when the laser power was 600 W, the growth direction of dendrites between adjacent layers was different and exhibited the best ductility.

Boosting computational thermodynamic analysis of the CVD of SiC coating via machine learning

Although thermodynamic analysis provides the possibility to perform a full-range study on the chemical vapor deposition (CVD) of SiC, billions of calculations are required to achieve a high-resolution study for such a high-dimensional space. Similar issues are also encountered for other materials modeling and simulation techniques. Therefore, using the database from the thermodynamic analysis of CVD of SiC as an example, we demonstrate a machine learning framework to accelerate physical-based materials modeling and simulations. Using only 6 % of randomly selected data generated in the thermodynamic analysis of CVD of SiC, a high-fidelity random forest (RF) with an accuracy (R2) of close to 1 was obtained. The derived key CVD metrics, i.e., deposit purity, deposition efficiency of SiC, and precursor utilization efficiency by the RF model are in excellent agreement with those determined by thermodynamic analysis.

Effects of the deformation and size of the upper airway on the deposition of aerosols

Aerosol drug delivery in the human airway is significantly affected by the morphology and size of the airway. This work developed a CFD-DEM model to simulate and analyze air flow and powder dynamics in combined inhaler-airway systems with different degrees of airway deformation (non-deformed, 50%, and 75% deformed) and sizes (adult, 0.80, and 0.62 scaled). The airways were generated based on a regular airway constructed from the MRI images through finite element method (for deformed airways) or scaling-down (for smaller airways). The airways were connected to Turbuhaler® through a connector. The results showed that under the same flow rate, the variation in the airway geometry and size had a minimum impact on the flow field and powder deposition in the device and the connector. However, deformation caused more particle deposition in the deformed region. Notably, the airway with 50% deformation had the most particles passing through the airway with the largest particle sizes due to its lower air velocity in the deformed area. Reducing airway size resulted in more powder deposition on the airway, particularly at the pharynx and mouth regions. This was because, with the same flow rate, the flow velocity in the smaller airway was higher, causing more particle–wall collisions in the mouth and pharynx regions. More importantly, the deposition efficiency in the 0.62-scaled airway was significantly higher than the other two airways, highlighting the importance of the different administration of aerosol drugs for young children.