Efficient liquid petroleum gas sensing was investigated by modulating the pH level (8, 9, 10, 11, and 12) of electrochemically deposited nanostructured cuprous oxide thin films in a lactate bath. The synthesized films were characterized by surface contact angle, XRD, SEM, UV–Vis absorption, Mott-Schottky, and AC impedance spectroscopy measurements. These displayed a unique initial increment or decrease followed by a persistent decrement or increment at pH 9–10. This turning pH point exhibited the least wetting polycrystalline Cu2O growth with the smallest crystallite size of ∼ 45 nm, the highest dislocation density of ∼50 µm−2, and a strain of 0.03 according to X-ray diffraction. SEM micrographs identified ∼ 1 µm-sized, closely structured grains with trigonal-prismatic shapes. The Mott-Schottky plots drawn from C-V measurements revealed a significant dependence of flat band potential and free carrier density on the deposition bath pH level. Cu2O films deposited using the lactate bath changed the conductivity at pH 9 from n-type to p-type when increasing the pH value. With the conductivity transition, films prepared at pH 9 displayed a relatively high direct band gap energy of 2.28 eV. Liquid petroleum gas (LPG) sensing at 70 °C demonstrated the most substantial gas response of 11.5 % at pH 10 Cu2O films. Cu2O thin films deposited at pH 9 emerged as the most stable and reproducible p-Cu2O LPG sensor, with response and recovery times ranging from 20 to 25 seconds. Remarkable changes in the film structures and morphologies were revealed with pH values above 9 after the gas exposure. The grain shape and distribution of pH 9 remained unchanged, assuring the stability of the sensing platform.
Read full abstract