Kaolin, a naturally occurring clay mineral renowned for its distinctive properties, holds significant importance across various industries. The integration of dimethyl sulfoxide (DMSO) into kaolin matrices, both in the presence and absence of water, has been extensively explored for its potential to enhance material characteristics. Addressing debates surrounding the proposed adsorption mechanism for the type I structure of DMSO, this study undertook a comprehensive physicochemical characterization of DMSO-kaolin complexes (DMSO-KCs) derived from untreated (UnK) and HCl-treated (HK) Egyptian ore, with a focus on elucidating the loading mechanism facilitated by water.Key insights gleaned from electrical conductivity, dielectric constant, and Fine Testing Technology – Fourier-transform infrared (FTT-FTIR) measurements, shedding light on the bonding nature of DMSO-KCs. FTT-FTIR analysis revealed two stages of water departure at 180 °C, with the final stage coinciding with the release of pyrolysis gases, confirming the catalytic degradation of DMSO. Through X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA), two distinct bonding types of DMSO molecules with kaolinite were identified: amorphous adsorbed (type I) and lattice-oriented intercalated (type II).Electrical characteristic evaluations within the temperature range of room temperature (RT) to 260 °C and frequency range of 42 Hz–1 MHz revealed that DMSO intercalation enhances the electrical properties of kaolin. Hydrated DMSO-KCs exhibited higher values of σac and ɛʹ compared to non-hydrated samples. The activation energy (Ea) values for HCl-treated samples were smaller than those of untreated ones. Alternating current (AC) conductivity analysis indicated predominantly ionic behavior with frequency and temperature dependency in both HCl-treated and untreated kaolin. Our findings substantiate the adsorption mechanism of Type I DMSO, highlighting its amorphous nature, instability, and catalytic degradation over time, in contrast to the intercalated type II. This elucidation is pivotal for understanding the behavior of DMSO-KCs across diverse applications, including electronics, ceramics, and materialsscience.