Mechanical Deformation Behavior Research Articles

Molecular dynamics study on mechanical properties and plastic deformation mechanism of GNPs/Mg composites

This study utilizes molecular dynamics methods to embedded GNPs (graphene nanosheets) of uniform size and thickness into single crystal Mg, establishing a GNPs/Mg composite model. The mechanical properties and plastic deformation behavior of the composite under various compression conditions (volume fraction of GNPs, strain rate, and temperature) are investigated. The results indicate that uniformly distributed GNPs enhance load transfer and provide dispersion strengthening, effectively improving the composite's mechanical properties. As the volume fraction of GNPs increases, the yield stress of the composite first increases and then decreases. When the volume fraction of GNPs is 3.9%, both the yield stress and Young's modulus of the composite reach their maximum values of 9.16GPa and 108.83GPa, respectively. The uniformly dispersed GNPs constrain dislocations on prismatic and pyramidal planes, thereby suppressing twinning deformation. Consequently, dislocation slip predominantly occurs as 1/3<-1100> partial dislocations on the (0001) basal plane. Young's modulus is not sensitive to strain rate; as the strain rate increases from 0.0025Å·ps⁻¹ to 0.0125Å·ps⁻¹, the yield stress rises from 8.50GPa to 10.42GPa. At high strain rates, only some dislocation sources are activated, and the number of 1/3<-1100> partial dislocations decreases with increasing strain rate. Within the temperature range of 100K to 500K, both the elastic modulus and yield stress of the GNPs/Mg composite decrease with increasing temperature.

MPFEM investigation on densification and mechanical structures during ferrous powder compaction

Metal powder compaction is a crucial process in powder metallurgy, significantly affecting the final properties of compacts. However, the quantitative characteristics of multi-scale mechanical structures and the microscopic densification behavior, taking into account the influence of friction conditions, remain unclear. This study utilises a two-dimensional multi-particle finite element method to analyse the ferrous powder compaction. The evolution of powder densification, powder deformation and multi-scale mechanical behaviour under different friction coefficient conditions are analyzed quantitatively and qualitatively. Results reveal that powder densification occurs in distinct stages, with lower friction coefficients promoting greater powder densification, as observed from relative density and coordination number. Additionally, as the axial strain increases, plastic strain gradually rises whilst roundness decreases. Higher friction coefficients are associated with higher equivalent plastic strain but lower powder roundness. The Von Mises stress exhibits different stages of increase with the increment of axial strain. Powders with lower friction coefficients exhibit lower levels of Von Mises stress. As axial strain increases, the number, length, strength and direction coefficient of force chains undergo different evolution processes. Force chains exhibit longer length, fewer numbers, lower strength and lower direction coefficients at lower friction coefficients.

Deformation behavior of Gd alloyed CoCrFeNi high entropy alloy at high temperature under the influence of local nano-ordered structure and misorientation

The thermomechanical processing (TMP), which is an industrial process that includes deformation and heat treatment, represents a novel approach to enhancing the mechanical properties of metallic materials. However, it requires extensive research on the high-temperature deformation behavior of alloys during its application process. The present study conducts hot compression tests at 700 °C and 800 °C, as well as detailed microstructural characterization of the deformed material after hot deformation, to comprehensively discuss the mechanical properties and deformation behavior at high temperature of the (CoCrFeNi)100-xGdx (x = 0, 0.5, 1, 2, 3 at.%) HEAs. The (CoCrFeNi)100-xGdx HEAs exhibit an excellent combination of strength and plasticity in high temperature. The original dendritic microstructure in the (CoCrFeNi)100-xGdx HEAs was completely fractured and transformed into a mass of deformed structures during thermal deformation. The mechanical properties at high temperature of the alloy system originate from the misorientation in the microstructure. Dislocation slip is the main deformation mechanism of the alloy system at high temperature. The coordinated deformation of the soft orientation for FCC phase and the hard orientation for HS phase affects the dislocation morphology in the microstructure. Dynamic recovery (DRV) plays a dominant role in the flow behavior of the alloy at high temperature, and work hardening is the main strengthening mechanism during plastic deformation. The correlation between microstructure evolution and mechanical properties of Gd alloyed CoCrFeNi HEAs during hot deformation has been established through comprehensive studies on deformation behavior.

Compressive Mechanical Properties and Energy Absorption of Cubic Spherical Hollow Cellular Material Based on the Rod and Curved Surface Structure

Cellular materials, such as lattices and honeycombs, were widely used for structural protection owing to their excellent mechanical properties. By combining the excellent characteristics of lattice and honeycomb curved surface structures, this study designed a cell called Cubic Spherical Hollow (CSH), which had the advantages of orthogonal isotropy and better spatial connectivity. Inspired by the micro-structural arrangement of bamboo fiber and conch shell, we designed the new CSH cellular materials through the interlayer offset strategy. Then, the effects of interlayer offset on the mechanical properties and compression deformation behavior were explored experimentally and simulatively. Compared with other cellular materials, CSH cellular materials exhibited excellent mechanical properties with higher specific strength and specific modulus. The arrangement offsets of the CSH cells between different layers led to a change in the deformation mechanism from a rod’s compressive mode to a combination of a rod’s compressive mode and curved surface’s bending mode. The initial peak stress and plateau stress decreased with the increased arrangement offsets of the CSH since the extruded protrusions of the structure filled the holes and reduced the lateral expansion behavior of the material in the pressurized environment. This phenomenon also reduced the transverse expansion and prevented the sudden change in stress in the constrained space, indicating that the structural deformation was stable and had excellent cushioning and energy absorption properties. In this study, the cellular material design strategy opens a new avenue for energy absorption.

Mechanical Properties and Deformation Behaviors of Node‐Reinforced Ti–6Al–4V Lattice Structures Manufactured by Laser Powder Bed Fusion

Mechanical Properties and Deformation Behaviors of Node‐Reinforced Ti–6Al–4V Lattice Structures Manufactured by Laser Powder Bed Fusion

Particle tracking-aided digital volume correlation for clay–sand soil mixtures

In this study, a novel, interdisciplinary method is introduced that merges fundamental geomechanics with computer vision to develop an advanced hybrid feature-aided digital volume correlation (DVC) technique. This technique is specifically engineered to measure and compute the full-field strain distribution in fine-grained soil mixtures. A clay–sand mixture specimen composed of quartz sand particles and kaolinite was created. Its mechanical properties and deformation behaviour were then tested using a mini-triaxial apparatus, combined with micro-focus X-ray computed tomography (μCT). The CT slices underwent image processing for denoising, segmentation of distinct phases, reconstruction of sand particles and feature extraction within the soil specimen. The proposed approach incorporated a two-step particle tracking method, which initially uses particle volume and surface area features to establish a preliminary matching list for a reference particle and then use the iterative closest point method for precise target particle matching. The soil specimen's initial displacement field was then mapped onto the DVC method's grid, and further refined through sub-voxel registration by way of a three-dimensional inverse compositional Gauss–Newton algorithm. The proposed method's effectiveness and efficiency were validated by accurately calculating the displacement and strain fields of the soil mixture sample, and comparing the results with those from a traditional DVC method. Given the soil's compositional and microstructural characteristics, these image-matching techniques can be integrated to create a versatile, efficient, and robust DVC system, suitable for a variety of soil mixture types.

Pioneering computational insights into the structural, magnetic, and thermoelectric properties of A3XN (A=Co, Fe; X=Cu, Zn) anti-perovskites for advanced material applications

This study pioneers the utilization of computer-controlled simulations to elucidate the structural, elastic, electronic, and thermoelectric properties of A3XN anti-perovskites (A = Co, Fe; X = Cu, Zn). Starting with the development of a detailed structural model, structural optimization calculations identify the stable Pm-3m cubic phase, aligning with experimental findings. Also, these optimizations indicate the ferromagnetic phase stability of A3XN anti-perovskites, further supported by positive Curie-Weiss constants of 60 K, 80 K, and 100 K for Co₃CuN, Co₃ZnN, and Fe₃CuN, respectively. The spin-dependent electronic properties, including band structure and density of states, are explored using multiple exchange-correlation (XC) functionals—GGA, GGA + U, and GGA + mBJ. The results uphold the metallic nature of the materials, accompanied by significant spin magnetic moments. Specifically, the calculated values of magnetic moments for Co3CuN, Co3ZnN, and Fe3CuN are 5.08 μB, 3.70 μB, and 7.61 μB, respectively. Furthermore, we compute the Curie temperatures for each compound, 942.48 K for Co3CuN, 692.7 K for Co3ZnN, and 1400.41 K for Fe3CuN, which are substantially elevated, indicating robust ferromagnetic behavior that persists well above ambient conditions. Mechanical properties, including stability, deformation behavior, and ductility, are validated through elastic calculations, with various mechanical anisotropy factors examined. From an application perspective, the thermoelectric characteristics of Co3CuN, Co3ZnN, and Fe3CuN are meticulously evaluated, focusing on parameters like the Seebeck coefficient, electrical conductivity, thermal conductivity, power factor and figure of merit (zT). The analysis highlights promising power factor values of 3.0×1011(W/cm.K2), 4.0×1011(W/cm.K2), and 6.0×1011(W/cm.K2) for Co3CuN, Co3ZnN, and Fe3CuN, respectively, suggesting potential for enhanced efficiency in thermopower generation, particularly in waste heat recovery applications. Furthermore, the study provides a comprehensive analysis of the ground-state optical properties of A3XN, including the dielectric constant, photoconductivity, reflectivity, refractive index, absorption coefficient, and extinction coefficient. The reflectivity spectra demonstrate high reflectivity of 45 % across visible and ultravioletregions, suggesting suitability for applications in coatings designed to mitigate solar heating effects.

Stress corrosion cracking performance of LPBF-built 316L stainless steel post-processed with heat treatment and severe shot peening

ABSTRACT This study investigated stress corrosion cracking (SCC) susceptibility in laser powder bed fusion (LPBF) printed 316L stainless steel under corrosive conditions. LPBF process inherently introduces residual stresses and surface defects that can compromise material integrity in aggressive environments. Post-processing techniques, specifically severe shot peening (SSP), heat treatments at 600°C and 900°C, and their combinations were employed to mitigate these issues. SCC testing in a boiling 25% NaCl solution assessed cracking over a period of five weeks. The results demonstrate that while SSP initially introduced compressive residual stresses potentially enhancing SCC resistance, subsequent mechanical deformation by U-bending diminished these benefits, leading to increased susceptibility to cracking. Tensile stresses induced by U-bending appeared to override the benefits of defect closure and reduced surface roughness, resulting in cracking. Notably, only specimens subjected to AB + SSP and HT600 + SSP conditions exhibited cracking during the testing period, highlighting the complex interplay between residual stresses, mechanical deformation, and SCC behaviour.

Influences of symmetric tilt grain boundary on the stretching deformation behaviors of Cu bicrystals

The microstructure of grain boundary (GB) becomes an important factor affecting the strength of nanomaterials during plastic deformation. In this work, Cu bicrystals with different coincidence site lattice (CSL) interfaces are constructed, and the influences of the symmetric tilt interface on the mechanical properties and plastic deformation behaviors during uniaxial tension are studied by molecular dynamics simulation. The results indicate that the peak stress of tensile stress-strain curves for most bicrystals is lower than its monocrystalline samples, except CSL3, CSL11 and CSL57 bicrystals with a continuous and single structural unit. The CSL3 bicrystal has the highest strength, while CSL33 bicrystal has the lowest strength among all the tested samples. The CSL11 and CSL57 bicrystals with a lower GB energy have a higher stability of interface, which delays the yielding. Moreover, the generation of twin and stair-rod dislocation at the interfaces strengthens the CSL11 and CSL57 bicrystals. The CSL3 almost has the same parameters as its monocrystalline sample S3, massive research has confirmed that the sample with a higher density twin (CSL3 interface) exhibits higher combined properties of strength and plasticity. This work may provide a guideline for GB engineering to improve material properties by controlling the GB structure.

Effect of grain size on the deformation mechanism and fracture behavior of a non-equiatomic CoCrNi alloy with low stacking fault energy

Manipulation of stacking fault energy (SFE) plays a significant role in microstructure control and in turn mechanical properties of advanced alloys. In this work, we present the influence of grain size on the mechanical properties and fracture behavior of a non-equiatomic CoCrNi alloy with low SFE. Specimens with controlled grain sizes ranging from 0.61 to 6.4 µm were fabricated through rolling and annealing. A novel SFs-dominated plastic deformation mechanism was discovered. Tensile strength decreases monotonically with increasing grain size, while ductility achieves a peak value at the medium grain size, contradicting with the typical behavior observed in most single-phase face-centered cubic (FCC) metallic materials deformed primarily by dislocation slips and/or twinning. The fracture behavior changes from void coalescence to quasi cleavage with grain coarsening, and the fracture mechanisms were analyzed. Additionally, the evolution of SFs and phase transformation is explored at various deformation strains.

Hydrogen-enhanced microbanding in an austenitic FeMnAlC low-density steel: Effect on hydrogen embrittlement resistance

We have investigated the influence of 101 mass ppm hydrogen content on the room temperature deformation structure and mechanical behavior of an austenitic Fe30Mn6.5Al0.3C (wt.%) low-density steel by several electron microscopy techniques, such as electron channeling contrast imaging (ECCI), electron backscatter diffraction (EBSD), and scanning transmission electron microscopy (STEM). The steel exhibits a high hydrogen embrittlement resistance associated with a moderated increase in strength (yield stress increase of 10%) and ductility (increase in the elongation to fracture of ∼ 8%). Analysis of the deformation structure reveals that hydrogen influences the deformation behavior by promoting deformation mechanisms associated with inhomogeneous plasticity (hydrogen-enhanced deformation banding (HEDB)) and strain localization (hydrogen-enhanced microbanding (HEMB)). These deformation mechanisms are ascribed to hydrogen-induced effects on dislocation plasticity, resulting in macroscopic kink bands, sub-micron localized strain gradients, and localized shear at cell blocks. We find that HEMB plays a relevant role in the deformation behavior of sub-micron localized strain gradients by promoting plastic relaxation and the enhanced storage of geometrically necessary dislocations within them. These effects mitigate the activation of damage mechanisms and enhance the strain-hardening capacity, contributing to the high HE resistance of the steel, comparable to that of high HE-resistant fcc alloys and steels.

Effect of Pore Size on the Mechanical Properties and Deformation Behavior of Porous ZrO2 (Y2O3) Ceramics Under Axial Compression

Effect of Pore Size on the Mechanical Properties and Deformation Behavior of Porous ZrO2 (Y2O3) Ceramics Under Axial Compression

An Assessment of the Mechanical Deformation Behavior of Three Different Clear Aligner Materials: A Digital Image Correlation Analysis

Introduction: The present study aimed to investigate the deformation behavior of three different clear aligner systems, CA® Pro+ Clear Aligner (Scheu Dental, Iserlohn, Germany), Taglus Premium (Taglus Company, Mumbai, India), and Spark Trugen (Ormco Corp., Orange, CA, USA), under compression testing, using the digital image correlation (DIC) technique. Materials and Methods: A total of 15 patients were treated with each of the three aligner systems, resulting in 45 sets of aligners. Each aligner set was fixed on the 3D-printed dental arches and then in an articulator. Then, the samples were subjected to occlusal forces using a purpose-built test stand to allow for controlled force application and precise displacement determination. The DIC technique was used for capturing the deformation behavior, providing detailed strain and displacement fields. Statistical analysis was performed using one-way ANOVA and Bonferroni post hoc tests with a significance of 0.05. Results: The results indicate that the Spark system exhibited the most substantial rigid displacement. Furthermore, the elastic deformation values of the Spark and Taglus systems were significantly higher than those of the CA Pro+ system (p &gt; 0.05). Conclusions: The Spark Trugen clear aligner system demonstrated a lower stability to rigid displacement and elastic deformation under compression testing compared to the Scheu CA® Pro+ Clear Aligner and Taglus Premium. All three tested clear aligner systems showed an increased resistance to elastic displacement and rigid deformation in the mandibular arch.

Mechanical properties and deformation behavior of a high entropy alloy with precipitate under cycle loading

Mechanical properties and deformation behavior of a high entropy alloy with precipitate under cycle loading

Mechanical properties and deformation behavior of Zr-based bulk metallic glass composites reinforced with tungsten fibers or tungsten powders

Mechanical properties and deformation behavior of Zr-based bulk metallic glass composites reinforced with tungsten fibers or tungsten powders

Effect of temperature on the nanoindentation behavior of monocrystalline silicon by molecular dynamics simulations

Monocrystalline silicon (Si) undergoes complex phase transformations under external loads, significantly affecting its performance and processing. In this study, molecular dynamics (MD) simulations are performed from 1 to 900 K to explore temperature effects on the mechanical properties and deformation behavior of monocrystalline silicon during nanoindentation. Results indicate that hardness and elastic modulus decrease with rising temperature. At lower temperature, the activation of plastic deformation is delayed. The suddenly release of stored elastic energy manifests as a pop-in event. The indentation creates a quadruple symmetric phase transformation zone, primarily consisting of Si-II at the core, flanked by Si-XIII and bct-5. Increasing temperature advances the plastic deformation of the sample. High temperatures facilitate the formation and subsequent phase transformation of Si-XIII, reduce the stability of bct-5 during unloading, and promote the amorphization of silicon. At high temperatures, the dislocation of silicon nucleates at the subsurface, resulting in the formation of a substable phase. The anisotropy of deformation is evident from the atomic perspective, based on the orientation dependence of the phase transformation. This research provides new insights into the deformation behavior and phase transformations of monocrystalline silicon, supporting manufacturing and application of silicon products.

Mechanical Properties and Deformation Behavior of Open-Cell Type Aluminum Foams with Structural Conditions and Alloy Composition

Open-cell type aluminum foams with various structural conditions and alloy compositions were manufactured using the replication casting process. The porosity of the foams ranged from 55% to 62%, with pore sizes of 0.7~1.0 mm, 1.0~2.0 mm, and 2.8~3.4 mm. The alloys employed included commercial A356 and A383, as well as Al-6Mg-(0, 2, 4, 6)Si alloys. Compression tests were conducted under various conditions of the foams, and the results were comparatively analyzed based on the detailed structural conditions and alloy compositions. It was observed that for the same alloy composition and equivalent porosity, a reduction in pore size led to an increased number of cell walls, enhancing energy dispersion and resulting in higher compressive yield strength and energy absorption. Under the same pore size, a decrease in porosity increased the relative density and cell wall thickness, leading to improved compressive yield strength and energy absorption. Furthermore, compressive evaluation based on alloy composition revealed the influence of the inherent mechanical properties of the material on the mechanical properties of open-cell type aluminum foams. Specifically, it was confirmed that alloys with higher ductility exhibited elastic behavior of the internal cells under external stress, significantly influencing the energy absorption of foams.

Tuneable mechanical performance and reusability of 4D-printed heterogeneous metamaterials using shape memory biomass-derived polymer

ABSTRACT Herein, hybrid triply periodic minimal surfaces (TPMS) metamaterials were structurally designed and additively manufactured via 4D printing using a biomass-derived shape memory polymer. Two TPMS topologies including gyroid and diamond with homogeneous and graded structures were separately generated by adjusting the C parameter. The mechanical performance and deformation behaviour between the uniform and graded structures were compared, and the compressive shaping-recovery cycles were conducted. The results showed that the gyroid (C:0.7→0.4) and diamond (C:0.7→0.4) samples exhibited superior reusability to the uniform counterparts. Subsequently, heterogeneous metamaterials assembled by gyroid and diamond subsections were established and 4D-printed. It was observed that both the yielding and shape recovery were preferred occurring in the gyroid part, while the diamond subsection played a stronger supporting effect. Therefore, the compressive performance and deformation mode could be feasibly tuned by the hybridisation of TPMS, which broadened the functional and sustainable applications in energy absorption, intelligent protection and medical implants.

High-Performance 2319 Aluminum Alloy via CMT-WAAM: Microstructure, Porosity, and Mechanical Properties

The process of cold metal transfer (CMT) wire arc additive manufacturing (WAAM) for 2319 aluminum alloy was studied. The research investigated the coarse and fine equiaxed grain bands and porosity of the 2319 alloy after solution aging treatment, with a focus on the mechanical properties and deformation behavior of the aluminum alloy at different positions and orientations. Pores and coarse second phases mainly appeared at grain boundaries but were also observed within coarse equiaxed grains. The yield strength of the top horizontal samples reached 325.5 MPa, one of the highest yield strengths reported for 2319 aluminum alloy in the literature. The coarse brittle second phases at grain boundaries were the main crack sources during the failure process of the samples. In the fine equiaxed grain layer, cracks propagated along the grain boundaries connected to the second phases, and the presence of pores accelerated crack propagation; in the coarse equiaxed grain layer, cracks directly penetrated through the grains.

Deformation Behavior of AZ31 Magnesium Alloy with Pre-Twins under Biaxial Tension.

In the present study, the mechanical response and deformation behavior of a Mg AZ31 plate with different types of pre-twins was systematically investigated under biaxial tension along the normal direction (ND) and transverse direction (TD) with different stress ratios. The results show that significant hardening was observed under biaxial tension. The yield values in the direction of larger stress values were higher than those under uniaxial loading conditions, and the solute atom segregation at twin boundaries generates more obvious strengthening effect. Noting that, for TRH (with cross compression along the rolling direction (RD) and TD and annealing at 180 °C for about 0.5 h) sample, the strength effect of the RD yield stress σRD:σND = 2:1 was higher than that of the ND yield stress under stress ratio σRD:σND = 1:2. There is a complex competition between twinning and detwinning under biaxal tension along the ND and TD of the pre-twinned samples with the variation in the stress ratio along the TD and RD. The variation in the twin volume fractions for all samples under biaxial firstly decreases and then increases with a higher stress ratio along the ND. As for the TDH sample (precompression along the TD and annealing), the changes of the twin volume fraction were lower than that of the TR sample (cross compression along the TD and RD). However, the amplitude of variation in twin volume fraction of the TRH sample is higher than that of the TR sample. This is because the relative activity of detwinning decreases and that of twinning increases, as the ND stress mainly leads to the growth of pre-twins and the TD stress often promotes detwinning of primary twins. With a higher stress ratio along the ND, the activity of twinning deformation increases and that of detwinning decreases.