Abstract This paper details the design and development of a planar switched beam network using 4 × 4 Butler matrix (BM) over a thin and flexible type biocompatible substrate. Four mils thick liquid crystal polymer (LCP) is used as a substrate here (ϵr = 2.92, tanδ = 0.002). The proposed design is centered at 28 GHz, targeting commercial millimeter-wave applications. Floral-shaped antenna with defective ground structures has been implemented as basic radiating elements. The whole structure is based on microstrip line configuration. The architecture occupies an area of 23.85 × 19.20 mm2 over the LCP substrate. Individual components of the BM are detailed here, followed by a system analysis of the whole integrated structure. The present work also covers the electrical equivalent circuit modeling of the whole beam-forming network. The fabricated prototype offers better than 18 dB return losses at each input port for the desired frequency band with 6 dBi (max.) peak gain and 500 MHz bandwidth around the center frequency. Port-to-port isolation of better than 15 dB is achieved with this topology. Experimental and simulated results are in good agreement in all aspects. A comparative study is also chalked out to highlight the significance of the current research work with respect to alike earlier reported structures.
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