Decrease In Surface Roughness Research Articles

The Influence of Temperature on the Spatial Distribution of AuNPs on a Ceramic Substrate for Biosensing Applications

In this study, we investigated the spatial distribution and homogeneity of gold nanoparticles (AuNPs) on an alumina (Al2O3; AAO) substrate for potential application as surface-enhanced Raman scattering (SERS) sensors. The AuNPs were synthesized through thermal treatment at 450 °C at varying times (5, 15, 30, and 60 min), and their distribution was characterized using field-emission scanning electron microscopy (FE-SEM) and scanning transmission electron microscopy (STEM). The FE-SEM and STEM analyses revealed that the size and interparticle distance of the AuNPs were significantly influenced by the duration of thermal treatment, with shorter times promoting smaller and more closely spaced nanoparticles, and longer times resulting in larger and more dispersed particles. Raman spectroscopy, using Rhodamine 6G (R6G) as a probe molecule, was employed to evaluate the SERS enhancement provided by the AuNPs on the AAO substrate. Raman mapping (5 µm × 5 µm) was conducted on five sections of each sample, demonstrating improved homogeneity in the SERS effect across the substrate. The topological features of the AuNPs before and after R6G incubation were analyzed using atomic force microscopy (AFM), confirming the correlation between a decrease in surface roughness and an increase in R6G adsorption. The reproducibility of the SERS effect was quantified using the maximum intensity deviation (D), which was found to be below 20% for all samples, indicating good reproducibility. Among the tested conditions, the sample synthesized for 15 min exhibited the most favorable characteristics, with the smallest average nanoparticle size and interparticle distance, as well as the most consistent SERS enhancement. These findings suggest that AuNPs on AAO substrates, particularly those synthesized under the optimized condition of 15 min at 450 °C, are promising candidates for use in SERS-based sensors for detecting cancer biomarkers. This could be attributed to temperature propagation promoted at the time of synthesis. The results also provide insights into the influence of thermal treatment on the spatial distribution of AuNPs and their subsequent impact on SERS performance.

Effects of ultrasonic shot peening followed by surface mechanical rolling on mechanical properties and fatigue performance of 2024 aluminum alloy

Aiming to improve the mechanical properties and fatigue performance of 2024 aluminum alloy, the experimental investigations on composite treatment consisting of ultrasonic shot peening (USP) followed by surface mechanical rolling (SMR) were carried out. The experimental results were compared with the specimens only treated by USP or SMR in terms of surface roughness, microhardness gradient and microstructure observation. The uniaxial tension test and low cycle fatigue test were conducted on the as-received specimen and the ones treated by USP, SMR and USP/SMR composite treatment, respectively. The tensile mechanical properties were effectively improved by USP. The introduction of SMR following USP can significantly increase the number of cycles to failure. Combining fracture morphology analysis and DEM-FEM coupling simulation of USP/SMR composite treatment, it was concluded that the improvement of tensile mechanical properties is mainly attributed to the synergistic effect of the compressive residual stresses and gradient-structured layer produced by USP, and the decrease in surface roughness resulting from SMR is the main reason for the significant improvement of fatigue performance. This work could provide an insight into the surface strengthening mechanism for USP/SMR composite treatment of materials with respect to the improvement of mechanical properties and fatigue performance.

THE INFLUENCE OF THE CUTTING PARAMETERS ON THE SURFACE ROUGHNESS AND VIBRATION SIGNAL IN THE TURNING PROCESS

The performance of the final part of the turning process, a topic of practical importance, heavily depends on the cutting parameters. Surface quality, a crucial product attribute in manufacturing, often tops consumer demands during machining due to its significant influence on product functionality. This paper assesses the correlation between the detected vibration signal, statistical parameters (Crest, Kurtosis and I-kaz3D coefficient) and surface roughness and provides valuable insights for practical applications. When the tool experiences vibrations during material removal, these oscillations leave a ripple effect on the surface of the workpiece. We aim to determine the impact of cutting parameters on surface roughness while turning 42CrMo4 steel using a carbide tool insert. Cutting parameters, such as spindle speed, feed, and depth of cut, were used. Signal processing is carried out using different techniques to identify the effect of the cutting parameters on vibration signals. Finally, we delve into the interaction effects between the cutting parameters, vibration signals and surface roughness, offering a comprehensive understanding of real-world manufacturing scenarios. Higher I-kaz3D coefficients correspond to higher surface roughness values. The I-kaz3D coefficient decreases as the surface roughness measurements decrease, indicating that the I-kaz3D technique can accurately indicate an increase or decrease in surface roughness. On the other hand, the cutting force Fc was the component most strongly correlated with surface roughness (Ra), yielding the best results across all indices (adjusted R²adj = 95.1%, er=.8 ± 2.3%).

Starch-calcium inclusion complexes: Optimizing transparency, anti-fogging, and fluorescence in thermoplastic starch

With the increasing demand for anti-fogging transparent material and environmental concern, developing sustainable intrinsically hydrophilic and anti-fogging thermoplastic material is important. In this work, thermoplastic starch (TPS) films with good anti-fogging and optical properties were prepared via coordinative interactions with calcium chloride (CaCl2), zinc chloride (ZnCl2) and magnesium chloride (MgCl2). Among them, TPS with the incorporation of CaCl2 exhibited excellent anti-fogging and high optical transparency. Notably, the haze of TPS-0.2Ca just increased from 2.5 % to 3.8 %, with transparency remaining robust at 80 %. FTIR, XPS and 2D-WAXD results demonstrated the formation of inclusion complexes between Ca2+ and hydroxyl groups, which could modulate the hydrophobicity and hydrophilicity of TPS. Moreover, DMA, POM, and AFM results revealed that the formation of starch-calcium inclusion complex was crucial for achieving uniform intensity distribution, reduced crystalline areas, minimized light scattering, and decreased surface roughness, thereby contributing to the high transparency and low haze of TPS-Ca. Furthermore, TPS-Ca samples exhibited inherent fluorescent properties under UV light, showing the potential as disposable and eco-friendly fluorescence materials. This work provides new insights into design of sustainable TPS-based materials that combine robust antifogging performance with advanced optical property.

Mechanics and Cutting Performance of Multilayer Nanostructured TiAlN/TiSiN/ZrN Coatings

The aerospace industry has made extensive use of titanium alloy material due to its exceptional qualities, which include high strength, low weight, and resistance to corrosion. However, these qualities also pose challenges for the material’s processing. This article examined the coated end mills for Ti6Al4V milling. First, an analysis was conducted on the solubility of Ti and Si elements. It was discovered that W and Co elements were far more soluble in Ti than Si and Zr elements, which could effectively stop element diffusion. Next, the base’s composition was planned. It was discovered that when the amount of Al increased, the base’s surface roughness increased, while its hardness and elastic modulus decreased. The binding force between the substrate and the base was greater at a 50:50 Ti:Al ratio. The H3/E2 was about 0.23 and the surface roughness was about 0.15 μm. TiSiN and TiSiN/ZrN functional layer properties were also examined. When Zr was added to TiSiN/ZrN coating, it improved the coating’s hardness and elastic modulus, increased density, and decreased surface roughness and friction coefficient when compared to TiSiN coating. There was an increase in hardness by 8.09% and an increase in elastic modulus by 9.65%. The average coefficient of friction decreased from 0.315 to 0.299. Lastly, an analysis of the initial and intermediate tool wear was done using the Ti6Al4V milling experiment. It was discovered that adding Zr element could successfully extend the tool’s cutting life by preventing adhesive wear.

Exploration study of nickel slag/modified slag in the ultra-precision polishing of magnetic compound fluid

Nickel slag is the solid waste obtained from the nickel smelting process. Based on the magnetic elements in nickel slag, it is a potential ingredient that could be used in magnetic compound fluid (MCF) polishing. This work discusses polishing in MCF using nickel slag and modified slag. Investigations are conducted into how MCF is affected by the amount of modified slag and nickel slag present during polishing. The connections between shear force, position, material removal rate, morphological characteristics, and polishing quality are covered. Nickel slag is mixed with CaO, the alkalinity is adjusted, and the mixture is heated to 1500 °C to fully melt and oxidize it. The resulting product is modified slag. The morphological changes in MCF slurry before and after polishing were examined using an industrial camera, and the effect of different MCF slurry components on polishing performance was analyzed throughout the polishing process. In addition, the positioning of modified slag within the magnetic cluster formed during the polishing process was determined through a scanning electron microscope and by energy dispersive x-ray spectroscopy mapping of MCF slurry. The aforementioned research establishes the polishing mechanism for nickel slag and modified slag. The experimental results indicate that the polishing effect of the experimental group with added modified slag is better than that of added nickel slag. Under the same conditions, the surface roughness was reduced by 60% when modified slag was used instead of nickel slag. It was found that the optimal process is where the modified slag content is 10%, where the material removal rate is 1.207 × 108µm3/min and the surface roughness decrease rate is 95.482%. The polishing shear force is around 2.7N, which is twice as much as that of nickel slag.

Effect of isothermal cooling on solidification behaviour of peritectic steel under in situ observation

In order to improve the volume shrinkage of peritectic steel during solidification, the solidification path of peritectic steel was changed by adjusting the cooling mode in this article. The solidification behaviour of peritectic steel under isothermal cooling conditions was studied by in situ observation experiment. The transformation shrinkage degree was reflected by sample surface roughness. The results show that the solidification path under the isothermal cooling is L→L+δ-Fe→δ-Fe→δ-Fe+γ-Fe without peritectic reaction. Moreover, the sample surface morphology was flat under isothermal cooling, and no granular morphology was observed. The surface roughness was 2.55 μm under isothermal cooling, which is much lower than that under different continuous cooling conditions. The surface roughness decrease indicates the solidification volume shrinkage is reduced. Therefore, the risk of cracking can be decreased by adjusting the cooling mode to control the solidification pattern of peritectic steel.

Effect of post-oxidation times in the nitrocarburizing process on the wear behavior of an AISI 4140 steel

Abstract This study investigates the influence of post-oxidation duration on the wear performance and microstructural features of AISI 4140 steel subjected to nitrocarburizing followed by post-oxidation. For this aim, the quenched and tempered AISI 4140 samples were nitrocarburized (NC) and post-oxidized (PO) at various times (45–180 min) under low vacuum. Microstructural features were investigated using optical microscopy, scanning electron microscope (SEM), energy-dispersive X-ray spectrum analysis (EDS), X-ray diffraction (XRD) analysis, and microhardness test. Wear behavior was evaluated using a ball-on-disk tribometer. Experimental results showed that the structures consisting of nitride layer (ε-Fe2–3N) and γ′-Fe4N + iron oxide (Fe3O4) were obtained at the top surfaces of the samples. Increasing post-oxidation times resulted in a notable enhancement in the thickness of the Fe3O4 layer. The growing Fe3O4 layer has induced the closing of micro porosities for further post-oxidizing times, leading to decreased surface roughness of the samples. It was determined that the post-oxidation times have no significant effect on the hardness profiles of NC + PO samples. The highest (0.375) and lowest (0.276) mean coefficient of friction was obtained in the post-oxidation times of 150 and 180 min, respectively. The best wear rate was obtained in the post-oxidized sample for 150 min.

Synthesis of composite coatings based on Mg and Ti oxides by PEO for modulation of Mg corrosion resistance

In this study, the application of Plasma Electrolytic Oxidation (PEO) technique was investigated for fabricating composite coatings on magnesium (Mg) substrates aimed at modulating their corrosion resistance, an important characteristic for biodegradable orthopedic implants. The coatings were manufactured using an electrolytic solution containing MgO and TiO2 oxides, varying mass ratios, at currents of 30 mA and 200 mA. X-ray diffraction patterns confirmed the presence of TiO2 and MgO phases in the coatings, demonstrating the PEO capability to modulate the chemical composition by adjusting the mass ratio of oxides in the electrolytic solution. Microstructural analysis revealed decreased surface roughness with increasing TiO2 concentration. Corrosion tests indicated a significant improvement in corrosion resistance for all coatings compared to uncoated Mg substrate. In particularly, coatings with higher TiO2 concentrations, and those applied at a current density of 30 mA exhibited, enhanced corrosion resistance.

Influence of Reinforcing nano-Al<sub>2</sub>O<sub>3</sub> Particles on Microstructure and Hardness Properties of HVOF Sprayed 80Ni20Cr Coatings

80Ni20Cr coatings produced by high-velocity oxygen fuel (HVOF) thermal spray technique are novel and widely used to improve the corrosion and wear resistance of metal and steel components in many applications, especially in coal-fired power plants. The present study investigated the effects of nano-Al2O3 at 0.5 wt.% on the microstructure of HVOF-sprayed 80Ni20Cr coating deposited on AISI 304L steels corresponding to its coating hardness. The coating was successfully sprayed with a thickness of 150 – 180 µm. The microstructure and phase formed by the coating were analyzed by a field emission electron microscope (FE-SEM) and an X-ray diffractometer (XRD). Synchrotron X-ray fluorescence spectroscopy (SRXRF) was used to confirm the Cr solid solution in the Ni-based coating. The presence of the nano-Al2O3 phase in the 80Ni20Cr coating was characterized by electron backscattered diffraction (EBSD). The nano-Al2O3 particles were homogenously distributed in the coating layers. The incorporation of nano-Al2O3 into 80Ni20Cr enhanced coating characteristics by decreasing surface roughness by 23% and increasing coating hardness by around 4%.

An experimental investigation of abrasive jet machining parameters for optimized surface finish of mild steel components

Abrasive jet machining is one of the unconventional machining processes that are initiated for alternations of surface characteristics of ductile materials, like mild steel, due to the entrainment of high-velocity abrasive particles. The present experimental investigation deals with the major process parameters of the AJM process, namely air pressure, standoff distance, and time of machining, on the average surface roughness (Ra) of mild steel specimens. Experiments were conducted on the self-developed AJM setup using aluminum oxide abrasive particles of an average size of 50 µm. The pressure of air is changed in three levels, 6, 7, and 8 bars. The standoff distance is taken as 2 mm constant for all the cases. The surface roughness was measured at machining times of 20, 40, and 45 seconds. The presence of the increase of air pressure from 6 to 8 bars applied for all the machining time showed an increasing influence on roughness, although always significant in Ra. For 8 bars of pressure and 45 s of machining, the minimum resulted in 1.39 µm, compared with 3.47-4.02 µm. The rate of decrease in surface roughness is sharp with increasing machining time from 20 to 40 seconds but marginal beyond that. An optimal machining time of 40–45 seconds was identified to obtain a minimum Ra. Capability of AJM as an effective technique to enhance the surface finish of mild steel components, and practical insight of this study is very useful toward optimization of process parameters for attaining the targeted surface quality. The results obtained may assist in expanding the industrial application of AJM toward the finishing of ductile materials in various manufacturing fields.

Study on the influence of geometric parameters of typical titanium alloy power milling tools

Abstract Based on ABAQUS, orthogonal finite element tests were carried out when the number of keyway milling cutter blades was three and four, and the spiral rise angle was 60° and 65°, respectively. The results showed that with the maximum number of blades and spiral rise angle, the milling quality of typical titanium alloy TC4 was greatly improved. The surface roughness decreases, and the effect of spiral lift angle on surface roughness is more significant, which provides a theoretical basis for improving the quality and energy of typical titanium alloy milling tool selection.

Thermal Analysis of Micro-Channel Internal Cooling in Cutting Tools: A Machine Learning Approach

The use of coolants for cutting process in metal cutting operations is customary. Turning causes high cutting heat in nickel base super alloy Inconel 718. Nonetheless, it should be acknowledged that although flooding techniques are commonly used in the machining of super alloys, these flood cooling methods have extremely poor efficiencies. Another alternative to increase the cooling capabilities of fluids would be an internal-cooling approach that would enable to lower machining temperatures significantly. The heat dissipation ability in the tool is also greatly influenced by the micro-channel diameter of tool which further causes a significant effect on the coolant outlet velocity. A design of an internal-cooling single point cutting tool with micro channel structures for enhanced coolant heat transfer capability and reduced machining temperature is used for turning Inconel 718 under dry, flooded cooling and internal cooling to study the effects of cooling conditions on cutting force, cutting temperature and surface quality. A regression model is built using the Random Forest (RF) and Support Vector Regression (SVR) methods in machine learning framework. These models were then used to forecast input parameters, such as channel diameter and inlet pressure, which made it easier to obtain output data, such as pressure and maximum velocities at different notches. Eighty percent of the data in the dataset is used to train the model and with the remaining twenty percent set aside for evaluating the model's functionality. When comparing internal-cooling technology to traditional flood cooling, there are clear benefits including increased heat transfer efficiency, which leads to lower cutting temperatures, less cutting force, and better surface quality. More specifically, in the internal-cooling configuration, a direct relationship is shown between rising coolant inlet pressure and falling cutting force and temperature over time. Further highlighting the advantages of this cooling strategy is the relationship between increased intake pressure and decreased surface roughness.

Spray coating of 2D materials in the production of antifouling membranes for membrane distillation

Membrane surface coatings with 2D materials have been shown to exhibit antifouling properties for water-treatment applications; however, synthesis methods currently based on vacuum filtration are not easily scalable. This study describes a scalable method for coating membranes with a range of 2D materials including graphene oxide (GO), hexagonal boron nitride (hBN), molybdenum disulphide (MoS2) and tungsten disulphide (WS2). Isopropyl alcohol solutions containing each class of the 2D flakes were spray-coated onto commercial polyvinylidene fluoride (PVDF) using a pyrolyser. The nanomaterials were secured with polydopamine (PDA) as a crosslinker in a method that could easily be integrated into a scalable roll-to-roll process. Changes in morphology, surface roughness, hydrophobicity, mechanical durability and chemical composition were evaluated using scanning electron microscopy, atomic force microscopy, contact angle, tensile strength measurements and Fourier-transform infrared spectroscopy. The 2D nanomaterials-coated membranes were tested in membrane distillation (MD) experiments over 72 h and compared to pristine PVDF and PDA/PVDF membranes. Salt rejection and MD performance stability were evaluated using feedwaters with high concentrations of humic acid (150 ppm) and paraffin oil (200 ppm) simulating simple organic wastewater from oil and gas extraction. The flux decline ratio was measured in terms of percentage permeate loss per hour (%/h), to allow for future comparisons with studies with different experimental times. The pristine PVDF membrane failed after 10 h by pore-wetting due to fouling while the PDA/PVDF membrane had the largest flux decline ratio (0.3 %/h). The membranes coated with GO and hBN had flux decline ratios orders of magnitude lower (0.0021 ± 0.005 and 0.028 ± 0.01 %/h, respectively). All membranes had a high salt rejection (>99.9 %). The GO-coated membrane was the only membrane type that was able to treat both surfactant-containing and foulant-containing feedwaters. The improved performance is attributed to the decrease in both surface roughness and hydrophobicity, which reduces the adsorption of foulants onto the membrane surface. This work shows a facile, scalable method to overcome fouling limitations in MD.

Multi-functional ceramic glazes with nano ZnO/Cu–ZnO incorporation

The study successfully enabled the creation of ceramic surfaces with multi functionalities, including superhydrophilicity, self-cleaning, antibacterial properties, and photocatalytic activity, by applying a glaze composition rich in nano ZnO/Cu–ZnO and utilizing surface chemistry and unique texturing on porcelain tiles. The tiles, coated with unique glaze compositions, were fired in an industrial furnace and heat treated. The crystalline phases and surface morphology of glazed surfaces were systematically evaluated using XRD, SEM, FT-IR, drop shape analyzer, and surface roughness profilometer. Key-factors affecting the wettability, self-clean ability, photocatalytic activity and antibacterial efficacy were discussed. Adding nano Cu into the glaze mixture that is rich in ZnO improves the evolution of zincite crystals, increases the specific surface energy, decreases surface roughness, provide superhydrophilicity and promotes the antibacterial effectiveness and photocatalytic activity. Superhydrophilic surfaces doped with nano Cu–ZnO display antibacterial characteristics that do not require UV or visible light. The quick achievement of complete self-cleaning, up to 100 %, is due to the presence of nano Cu particles in its structure. Hydrophilicity has the ability to improve the efficiency of photocatalysis. If a surface exhibits superhydrophilic properties, it shows exceptional photocatalytic performance. A surface that is solely photohydrophilic may not maintain self-cleaning. Hydrophilicity may be more important than photocatalysis in the self-cleaning effect.

Tribological properties of the beetle leg joints

Tribological properties of femoro-tibial leg joints in two beetles, darkling beetle Zophobas morio and Congo rose chafer Pachnoda marginata were studied. Very low friction of 0.004 was revealed by the direct measurements in the joint. It is assumed that semi-solid lubricant functioning as in technical bearings is one of the leading factors of the friction minimization. Dependence of the surface texture and physical chemical properties (hydrophobicity) on the cuticle friction was analysed. Contribution of the surface texture to the tribological properties of contacting surfaces was examined by the measurement in the tribosystem “contacting surface/glass”. It is supposed that coefficient of friction (COF) decreases with decrease of surface roughness. At the same time, no statistically significant correlation was found between the hydrophobicity of the surface and the value of the friction coefficient.

Optimization of machining parameters for turning operation of heat-treated Ti-6Al-3Mo-2Nb-2Sn-2Zr-1.5Cr alloy by Taguchi method

TC21 alloy is a high-strength titanium alloy that has been gaining attention in various industries for its excellent combination of strength, toughness, and corrosion resistance. Given that this alloy is hard to cut material, therefore this study aims to optimize the process parameters of Turing this alloy under different conditions (i.e. as-received alloy, and heat-treated alloy). The L9 Taguchi approach-base orthogonal array is used to determine the optimum cutting parameters and the least number of experimental trials required. The achievement of this target, three different cutting parameters are used in the experimental work; each cutting parameter has three levels. The cutting speeds are chosen as 120, 100, and 80 m/min. The feed rates’ values are 0.15, 0.1, and 0.05, mm/rev, and the depth of cut values are 0.6, 0.4, and 0.2 mm. After applying three steps of heat treatment (First step: is heating the sample to 920 °C for 1 h then decreasing to 820 °C also for 1 h, second step: cooling the sample to room temperature by water quenching (WQ), the third step: holding the sample at 600 °C for 4 h (Aging process)). The results revealed that the triple heat treatment led to the change in the microstructure from (α + β) to (α + β) with secondary α platelets (αs) formed in residual β matrix leading to a decreased surface roughness by 56.25% and tool wear by 24.18%. The two most critical factors that affect the tool insert wear and surface roughness are the death of cut and cutting speed, which contribute 46.6% and 46.7% of the total, respectively. Feed rate, on the other hand, has the least importance, contributing 20.2% and 31.9% respectively.

The damage and remineralization strategies of dental hard tissues following radiotherapy

ObjectivesThis study pursued two main purposes. The first aim was to expound on the microscopic factors of radiation-related caries (RRC). Further, it aimed to compare the remineralization effect of different remineralizing agents on demineralized teeth after radiotherapy.MethodsThe enamel and dentin samples of bovine teeth were irradiated with different doses of radiation. After analysis of scanning electron microscope (SEM), X-Ray diffraction (XRD), and energy dispersive spectrometer (EDS), the samples irradiated with 50 Gy radiation were selected and divided into the demineralization group, the double distilled water (DDW) group, the Sodium fluoride (NaF) group, the Casein phosphopeptide-amorphous calcium phosphate (CPP-ACP) group, the NaF + CPP-ACP group, and the Titanium tetrafluoride (TiF4) group. After demineralization, remineralizing agents treatment, and remineralization, the samples were evaluated using SEM, atomic force microscope (AFM), EDS, and transverse microradiography (TMR).ResultsA radiation dose of 30 Gy was sufficient to cause damage to the dentinal tubules, but 70 Gy radiation had little effect on the microstructure of enamel. Additionally, the NaF + CPP-ACP group and the TiF4 group significantly promoted deposit formation, decreased surface roughness, and reduced mineral loss and lesion depth of demineralized enamel and dentin samples after radiation.ConclusionsRadiation causes more significant damage to dentin compared to enamel. NaF + CPP-ACP and TiF4 had a promising ability to promote remineralization of irradiated dental hard tissues.Advances in knowledgeThis in vitro study contributes to determining a safer radiation dose range for teeth and identifying the most effective remineralization approach for RRC.

Powder Bed Fusion-Laser Beam of IN939: The Effect of Process Parameters on the Relative Density, Defect Formation, Surface Roughness and Microstructure.

This study investigates the effects of process parameters in the powder bed fusion-laser beam (PBF-LB) process on IN939 samples. The parameters examined include laser power (160, 180, and 200 W), laser scanning speed (400, 800, and 1200 mm/s), and hatch distance (50, 80, and 110 μm). The study focuses on how these parameters affect surface roughness, relative density, defect formation, and the microstructure of the samples. Surface roughness analysis revealed that the average surface roughness (Sa) values of the sample ranged from 4.6 μm to 9.5 μm, while the average height difference (Sz) varied from 78.7 μm to 176.7 μm. Furthermore, increasing the hatch distance from 50 μm to 110 μm while maintaining constant laser power and scanning speed led to a decrease in surface roughness. Relative density analysis indicated that the highest relative density was 99.35%, and the lowest was 93.56%. Additionally, the average porosity values were calculated, with the lowest being 0.06% and the highest reaching 9.18%. Although some samples had identical average porosity values, they differed in porosity/mm2 and average Feret size. Variations in relative density and average porosity were noted in samples with the same volumetric energy density (VED) due to different process parameters. High VED led to large, irregular pores in several samples. Microcracks, less than 50 μm in length, were present, indicating solidification cracks. The microstructural analysis of the XZ planes revealed arc-shaped melt pools, columnar elongated grains aligned with the build direction, and cellular structures with columnar dendrites. This study provides insights for optimizing PBF-LB process parameters to enhance the quality of IN939 components.

An Innovative Surface Modification Technique for Antifouling Polyamide Nanofiltration Membranes.

In this study, we developed a novel surface coating technique to modify the surface chemistry of thin film composite (TFC) nanofiltration (NF) membranes, aiming to mitigate organic fouling while maintaining the membrane's permselectivity. We formed a spot-like polyester (PE) coating on top of a polyamide (PA) TFC membrane using mist-based interfacial polymerization. This process involved exposing the membrane surface to tiny droplets carrying different concentrations of sulfonated kraft lignin (SKL, 3, 5, and 7 wt %) and trimesoyl chloride (TMC, 0.2 wt %). The main advantages of this surface coating technique are minimal solvent consumption (less than 0.05 mL/cm2) and precise control over interfacial polymerization. Zeta potential measurements of the coated membranes exhibited enhancements in negative charge compared to the control membrane. This enhancement is attributed to the unreacted carboxyl functional groups of the SKL and TMC monomers, as well as the presence of sulfonate groups (SO3) in the structure of SKL. AFM results showed a notable decrease in membrane surface roughness after polyester coating due to the slower diffusion of SKL to the interface and a milder reaction with TMC. In terms of fouling resistance, the membrane coated with a polyester composed of 7 wt % SKL showed a 90% flux recovery ratio (FRR) during Bovine Serum Albumin (BSA) filtration, showing a 15% improvement compared to the control membrane (PA). PE-coated membranes provided stable separation performance over 40 h of filtration. The sodium chloride rejection and water flux displayed minimal variations, indicating the robustness of the coating layer. The final section of the presented study focuses on assessing the feasibility of scaling up and the cost-effectiveness of the proposed technique. The demonstrated ease of scalability and a notable reduction in chemical consumption establish this method as a viable, environmentally friendly, and sustainable solution for surface modification.