This study addressed the challenge of reducing water contaminants using Spiral Wound Membrane (SWM) units in desalination and water treatment. Through additive manufacturing, we developed complex micro-lattice feed-spacer structures using FlexBLK 20, Pro-BLK10, ToughBLK 20, PLA, PETG, and ABS materials. The AHPTOPSIS statistical method indicated an ideal solution with Digital Light Processing (DLP) conditions showing a 20 μm layer thickness, FlexBLK-20 material, diamond structure, and for Fused Deposition Modeling (FDM) conditions, a 0.1 mm layer thickness, PLA material, and gyroid structure. Significant findings include a decrease in surface roughness by 79.67%–85.25% for DLP, an elongation increase of 50%–91.67%, and tensile strength improvement between 0.07%–40.83%. DLP printed feed spacers showcased better surface distributions than FDM, attributed to finer layers and higher density printing. Additionally, DLP printing resulted in a 32.02% increase in residual stress, suggesting superior compressive resistance. In thermal analyses, both DLP and FDM materials showed thermal stability up to 380 °C–450 °C. This research indicates that DLP printed feed spacers, with their enhanced properties, are potentially more efficient for water purification systems, providing smoother surface, better filtration, and increased durability.