Inductively coupled radio frequency plasmas are gradually becoming an important source of high-temperature and high-reactivity plasmas for processing new functional materials or for removal of unwanted substances. Spatially wider plasmas are required for higher rate, more uniform processing in the future. Although low MHz frequencies have been usually used for induction plasmas, an attempt to expand the high temperature plasma fields was made by superimposing lower frequency 50-kHz magnetic fields on the DC plasma discharge to obtain a small source plasma. Because the penetration depth in such a low frequency field is as long as a few hundred mm, a larger radius plasma can be expected. As a first step, we have investigated the operating conditions under which a stable low frequency plasma is generated, based on theoretical calculations that include the time dependent rate equations for heat transfer and fluid flow in conjunction with the Maxwell electro-magnetic equations. Results showed that the minimum necessary power for expanding a small DC plasma to a wider plasma 100 mm in diameter by applying a 50-kHz magnetic field, is about 130 kW at 0. 1-MPa pressure. This power level is recognized to be within the available range in existing high-power oscillator systems. Measurements were carried out of the time variation of the spectral emission from the plasma immediately after superimposing the 50-kHz magnetic field upon a small area plasma generated with DC power of 1.5 kW at a pressure of 0.01 MPa in Ar gas. At a low power level of about 60 kW, the small plasma starts to expand in the radial direction, and finally, converges to a new wider plasma with 100 mm diameter. FFT analysis of the oscillograph showed that during the transient state, a period fluctuation in light emission occurs at a few tens of Hz reflecting the thermal time constant of a few tens of ms, besides the power frequency of 41.7 kHz. The plasma temperature was estimated by using the spectroscopic line intensities from neutral Ar atoms, as between 8,000 and 11,000 K. A uniformly distributed temperature field was successfully produced by applying the 50-kHz magnetic field, as expected. © 1998 Scripta Technica, Electr Eng Jpn, 123 (4): 48–57, 1998
Read full abstract