The Leidenfrost effect is a phenomenon in which a liquid droplet forms a thin film of its vapor on a substrate hotter than the boiling point, causing the droplet to float above the hot substrate. The vapor film inhibits heat transfer between the droplet and the substrate, which reduces the cooling efficiency when the droplet cools the high-temperature substrate. It has been known that the Leidenfrost effect can be suppressed by forming nano- and micro-scale pillars and spikes on the substrate surface [1, 2]; however, conventional methods of constructing nano- and micro-structures require expensive equipment and the process is complicated. Anodic porous alumina films with self-ordered cylindrical nanopore channels can be fabricated on aluminum substrate simply by anodizing in appropriate aqueous electrolyte solutions. The structure parameters of porous alumina, such as pore size, interpore distance, and pore length, can be easily controlled by anodizing voltage and time. This study demonstrates that the anodic porous alumina films can be applied to control the Leidenfrost effect.Ultrasonically cleaned and electropolished Al plates (99.999%, 1.0-mm thick) were used as specimens. The specimens were immersed in 0.3 M sodium tetraborate solution (343 K) and anodized at 10-200 V for 60 min. The nanostructure of the anodic porous alumina was observed by SEM. The static contact angle of the specimen was measured with a contact angle meter. The behavior of water droplets on the specimen at 473 K was captured by a high-speed camera. The temperature of the specimen was measured using a thermal imaging camera.Constant voltage anodizing of Al resulted in the formation of porous alumina films with numerous pores. As the anodizing voltage was increased, the pore size increased, with an average pore size of 294 nm at 200 V (Fig. 1a). The static contact angle of the anodized surface became smaller as the pore size increased.Fig. 1b shows snapshots of the behavior of a water droplet (6 μL) on a smooth aluminum surface at 473 K. The water droplet bounced after dropping and took a long time to evaporate due to the Leidenfrost effect. On the other hand, when the same experiment was performed on the surface of an anodized specimen, the water droplets wetted and spread immediately after contact with the substrate and evaporated in about 50 ms while splitting into fine droplets (Fig. 1c). The surface temperature after dropping the water droplet (12 μL) decreased significantly on the porous alumina with large pores. Therefore, the formation of anodic porous alumina film on the substrate surface effectively suppresses the Leidenfrost effect, suggesting that increasing the pore size can improve the substrate cooling efficiency.[1] H. Kim, B. Truong, J. Buongiorno, L. W. Hu, Applied Physics Letters, 98, 083121 (2011).[2] C. Kruse, T. Anderson, C. Wilson, C. Zuhlke, D. Alexander, G. Gogos, S. Ndao, Langmuir, 29, 9798-9806 (2013). Figure 1
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