Adherence strength of metal coating plays an important role in workability of recovery shaft. This paper presents a Taguchi method combined Analysis of Variance (ANOVA) to optimize technological parameters for the adherence strength when restoring C45 steel shaft with a diameter of 100 mm by resistance welding using AISI 1070 filler wire. A set of welding parameters such as welding current (Ih), force (F), welding speed (Vh), is established to obtain the highest adherence strength. The optimal results have shown that the adhesion strength reaches the maximum value when the welding current, force, and welding speed are Ih2 = 7.5 (kA), F1 = 1.7 (kN), and Vh1 = 1.5 (cm / s), respectively. This value is about 90% of parent metal strength; while the metal coating is still maintains hardness as its C45 steel with hardening (50-55HRC).
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