Crystallographic Orientation Relationship Research Articles

Influence of Cold Drawing on Phase Transformation and Tensile Properties of FeCrMn Austenitic Stainless Steel 201

Manganese stabilizes the austenite and reduces the stacking fault energy in face‐centered cubic (FCC) structures, promoting the formation of hexagonal and cubic structures. This study investigates the phase transformation and mechanical behavior of extremely low‐carbon FeCrMn austenitic stainless AISI 201 steel subjected to cold drawing in three stages, ultimately reaching a true strain of 0.93. The objective is to examine the transformation from the parent FCC structure to hexagonal close‐packed and body‐centered cubic structures as a combination of transformation‐induced plasticity and twinning‐induced plasticity phenomena. X‐ray diffraction and electron backscatter diffraction analyses are utilized to investigate phase transformations under significant plastic deformation and the crystallographic orientation relationships between phases. Additionally, tensile and hardness tests are performed to assess the impact of plastic deformation on mechanical properties. Results indicate that a true strain of 50% is optimal for balancing strength and ductility in CrMnFe austenitic stainless steel. After applying a true strain of ε1 = 26.7%, yield strength (YS) increases by 192% and ultimate tensile strength (UTS) by 35%, while elongation reduces by 41%. With a further strain of ε2 = 57.5%, YS increases by 71% and UTS by 44%, but elongation drastically decreases by 94%. Applying the final strain of ε3 = 94.0%, YS and UTS only increase by 3% and 2%, respectively, while elongation further reduced by 40%. These findings suggest that a true strain of 50% shall be considered the maximum reduction for maintaining a balance between strength and ductility in CrMnFe austenitic stainless steel.

Enhancing thermal stability of Nb nanowires in a NiTiFe matrix via texture engineering

Metallic nanowires, renowned for their high strength and large elastic strain limits, have shown significant potential in rendering extraordinary structural and functional properties in composites. However, their integrity at high temperatures is often compromised due to fragmentation and spheroidization, processes driven by excess interfacial energy. Here, we demonstrate in a NiTiFe/Nb nanocomposite that the fragmentation and spheroidization of Nb nanowires can be significantly suppressed by tailoring the interfacial crystallographic orientation relationship between the nanowires and the matrix. By doping Fe into NiTi, we inhibit the typical deformation-induced amorphization of the NiTi-based matrix during severe deformation processing. The common (111)NiTi//(110)Nb texture is inherently suppressed and (110)NiTiFe//(110)Nb texture is formed instead. Such a change in texture allows Nb nanowires to retain their integrity up to 700 °C in the NiTiFe matrix, in contrast to the 550 °C in the counterparts. Simulation results indicate that the enhanced thermal stability of Nb nanowires is attributed to the reduced interfacial energy between (110)NiTiFe and (110)Nb. Additionally, Fe doping elevates the migration energy barrier for Nb diffusion, imposing further resistance to fragmentation and spheroidization.

Conventional epitaxy of NiO thin films on muscovite mica and c-Al2O3 substrates

Fiber-textured and epitaxial NiO thin films were deposited on Si(100), c-Al2O3, and muscovite mica(001) substrates using reactive magnetron sputtering at substrate temperatures of 300°C and 400°C, to investigate the effect of film thickness and substrate temperature on epitaxial growth of NiO films. The as-deposited films exhibited a face-centered cubic structure with a larger lattice constant, attributed to strain induced during the sputtering process. With an increase in substrate temperature to 400°C, the d-spacing decreased due to strain release, approaching the NiO bulk value for the thickest film. The NiO film grown on Si(100) displayed fiber texture. On c-plane sapphire, NiO thin films exhibited twin domains and three-fold symmetry, consistent with expected crystallographic orientation relationship for NaCl-structured materials on sapphire:(111)NiO∥(0001)Al2O3and[01¯1]NiO∥[1¯010]Al2O3, [011¯]NiO∥[101¯0]Al2O3. On muscovite mica(001) substrates, the observed epitaxial shows that the mechanism is conventional epitaxy, rather than van der Waals epitaxy, consistent with the epitaxial growth of the non-layered non-van-der-Waals compound NiO. The epitaxial relationship was identified as of (111)NiO∥(001)Mica and [01¯1]NiO∥[010]Mica, [011¯]NiO∥[01¯0]Mica.

Precipitation behavior and strengthening mechanism in a Cu-3.5Ti-0.1 Tm alloy

The study investigates the complex relationship between precipitation patterns, microstructural evolution, and mechanical properties in a Cu-3.5Ti-0.1 Tm alloy subjected to isothermal ageing. The results reveal that ageing at 450 °C leads to the formation of nanoscale β′-Cu4Ti phase particles within the grains and fibrous β-Cu4Ti precipitates along the grain boundaries. The precipitation microstructure of this aged alloy is predominantly characterised by tetragonal β′-Cu4Ti precipitates. During spinodal decomposition, Ti atoms segregate in rod-like Ti-rich Cu phases, facilitating their conversion into β′-Cu4Ti phase. The β′-Cu4Ti precipitates remain fully coherent with the Cu matrix, exhibiting a crystallographic orientation relationship of (001)Cu//(001)β′ and [100]Cu//[130]β′. As the precipitate radius exceeds approximately 11 nm, the elastic strain energy surpasses the energy at the precipitate/matrix interface. This leads to a shape transition from spherical to cuboidal for the β′-Cu4Ti precipitates. Moreover, the Ti solute atoms contribute significantly to the alloy's strength through solid solution hardening, with the dissolution of 1 at.% Ti solute increases the yield strength by 46.2 MPa. However, as ageing progresses from 1 to 20 h, the effect of solid solution strengthening decreases, while precipitation strengthening becomes more dominant, mainly due to the Orowan bypass mechanism. After 20 h of ageing, precipitation strengthening significantly increases the yield strength by about 436 MPa, exceeding the contributions from solid solution strengthening (78 MPa) and grain-boundary strengthening (14 MPa).

Identifying crystal nucleation mechanisms in a synthetic trachybasalt: a multimodal approach

To develop new criteria to distinguish different crystal nucleation mechanisms in silicate melts, we performed crystallization experiments using a synthetic hydrous (2 wt% H2O) trachybasalt and combined three-dimensional information from synchrotron X-ray computed microtomography with two-dimensional mapping of crystallographic orientation relationships (CORs) using electron backscatter diffraction. Crystallization experiments were performed at 400 MPa by cooling the melt from 1300 °C to resting temperatures of 1150 and 1100 °C and maintaining isothermal conditions for 30 min and 8 h. Three distinct titanomagnetite (Tmt) populations formed: (1) skeletal crystals, isolated or partially embedded in clinopyroxene (Cpx); (2) anhedral crystals, always attached to Cpx; (3) flattened needle-shaped crystals, embedded in Cpx. These morphologically different Tmt populations formed in response to one cooling event, with varying nucleation mechanisms and at different undercooling conditions. The clustered three-dimensional distribution of population 2 and 3 Tmt grains and the high proportion of Tmt-Cpx interfaces sharing CORs indicate that these Tmt grains heterogeneously nucleated on Cpx. The near-random three-dimensional distribution of (often isolated) population 1 Tmt grains, together with the low proportion of Tmt-Cpx interfaces sharing CORs, imply their isolated, possibly homogeneous nucleation, potentially followed by heterogeneous nucleation of Cpx on population 1 Tmt. Heterogeneous nucleation in slightly to moderately undercooled magmas should affect the sequence of crystallization as well as morphology and clustering of crystals, which may actively contribute to the variation of rheological parameters like viscosity. Finally, observed intra- and inter-sample variations in Tmt-Cpx COR frequencies indicate the potential for this parameter to record further petrological information.

Revealing the nucleation and growth modes upon rapid solidification of undercooled Co-24 at.% Sn eutectic alloy by the crystallographic orientation relations

In the realm of undercooled eutectic alloys, the nucleation (i.e., copious vs. single) and the growth (i.e., coupled vs. decouple) modes, particularly the formation of anomalous eutectics, remain subjects of intense debate. This study delves into the crystallographic orientation relationships (ORs) during rapid solidification of an undercooled Co-24 at.% Sn eutectic alloy, where the high-temperature eutectic phases (β-Co3Sn2 and α-Co) persist to room temperature. A significant finding is the consistent observance of the same eutectic OR, i.e., 112̅0β−Co3Sn2 // 11̅1α−Co and 0001β−Co3Sn2 // 110α−Co, across various undercooling conditions from low to high and eutectic morphologies from lamellar to anomalous. This consistency underscores a unified growth mode of coupled eutectic growth. Furthermore, the observance of twin OR, i.e., 112̅1<11̅26>, 112̅2<1123̅> or 112̅4<2243̅>, between β-Co3Sn2 phases in diverse eutectic colonies, spanning from low to intermediate undercooling, and would also be the case of high undercooling, reinforces a single nucleation mode except under exceedingly low undercooling. Building on these insights, the anomalous eutectic colonies are suggested to be formed from a single origin where coupled eutectic growth of eutectic seaweeds or eutectic dendrites instead of dual origins. This study not only illuminates the underlying mechanisms of rapid solidification in undercooled eutectic alloys but also paves the way for innovative microstructure modulation strategies.

Unveiling crystallographic texture in laser floating zone melted Al2O3/YAG eutectic ceramic by seed-crystal inducing

This study demonstrated the unique crystallographic features in Al2O3/YAG eutectic by seed-crystal inducing in laser floating zone melting (LFZM) process for crystallographic orientation control. The as-fabricated eutectic ceramics induced by different single crystalline seeds were mainly composed of randomly oriented Al2O3 faceted particles and irregular eutectic, as a result of the initial uncoupled growth at the junction of seed and eutectic. Specifically, along the direction of directional solidification, the eutectic ceramics grew stably with a single crystallographic orientation relationship with low planar disregistry (2 %∼6 %). The stability of phase interface with minimum interfacial strain and better ionic charge balance in Al2O3/YAG eutectic has a greater effect on the regulation of the eutectic growth orientation than the constraint of the single crystalline seed.

Enhancing the fatigue resistance of high and medium entropy alloys by manufacturing-driven microstructural developments

Excellent fatigue performance is essential for broader applications of structural materials. In the present work, we report a microstructural design that improves fatigue resistance for high and medium-entropy alloys fabricated by direct energy deposition and hot-rolling processes. Specifically, we discover that the concurrent evolution of microstructures with fine-structure, including stacking faults, nano-twins and hexagonal-close-packed (HCP) structures, leads to zig-zag fracture that hinders crack propagation under cyclic loadings. These multiple characteristic microstructures improve fatigue resistance, which are attributed to the combination of low effective stacking fault energy and a high capacity for strain energy density. Anisotropic microstructural evolution is driven by the correlation between partial dislocations and the resolved shear stresses depending on the crystallographic orientation relationship. Consequently, stacking faults and nano-twins form prominently in the {111} grains under tension and in the {200} grains under compression. The current work provides an effective method to design advanced alloys for high fatigue resistance through microstructural tuning that controls the stacking fault energy combined by manufacturing processes.

Micron-to-nanoscale investigation of Cu-Fe-Ni sulfide inclusions within laurite (Ru, Os)S2 from chromitites

AbstractThis paper provides a top-down nanoscale analysis of Cu-Ni-Fe sulfide inclusions in laurite from the Taitao ophiolite (Chile) and the Kevitsa mafic-ultramafic igneous intrusion (Finland). High-resolution transmission electron microscopy (HRTEM) reveal that Cu-Ni-Fe sulfide inclusions are euhedral to (sub)-anhedral (i.e., droplet-like) and form single, biphasic or polyphasic grains, made up of different polymorphs, polytypes and polysomes even within a single sulfide crystal. Tetragonal (I4$$\stackrel{-}{2}$$d) and cubic (F$$\stackrel{-}{4}$$3m) chalcopyrite (CuFeS2) host frequent fringes of bornite (Cu5FeS4; cubic F$$\stackrel{-}{4}$$3m and/or orthorhombic Pbca) ± talnakhite (Cu9(Fe, Ni)8S16; cubic I$$\stackrel{-}{4}$$3m) ± pyrrhotite (Fe1 − xS; monoclinic C2/c polytype 4C and orthorhombic Cmca polytype 11C) ± pentlandite ((Ni, Fe)9S8; cubic Fm3m). Pentlandite hosts fringes of pyrrhotite, bornite and/or talnakhite. Laurite and Cu-Fe-Ni sulfide inclusions display coherent, semi-coherent and incoherent crystallographic orientation relationships (COR), defined by perfect edge-to-edge matching, as well as slight (2–4º) to significant (45º) lattice misfit. These COR suggest diverse mechanisms of crystal growth of Cu-Fe-Ni sulfide melt mechanically trapped by growing laurite. Meanwhile, the mutual COR within the sulfide inclusions discloses: (1) Fe-Ni-S melt solidified into MSS re-equilibrated after cooling into pyrrhotite ± pentlandite, (2) Cu-Ni-Fe-S melts crystallized into the quaternary solid solution spanning the compositional range between heazlewoodite [(Ni, Fe)3±xS2] (Hzss) and ISS [(Cu1±x, Fe1±y)S2]. Additionally, nanocrystallites (50–100 nm) of Pt-S and iridarsenite (IrAsS) accompanying the sulfide inclusions spotlight the segregation of PGE-rich sulfide and arsenide melt earlier and/or contemporarily to laurite crystallization from the silicate magmas. Cobaltite (CoAsS)-gersdorffite (NiAsS) epitaxially overgrown on laurite further supports the segregation of arsenide melts at early stages of chromitite formation.

Variations in orientation relationships between rutile inclusions and garnet host relate to magmatic growth zoning

Rutile inclusions in almandine-spessartine garnet from a peraluminous pegmatoid from the Moldanubian zone (Bohemian Massif, AT) show distinct changes in aspect ratio, shape preferred orientations (SPO) and crystallographic orientation relationships (COR) along the transition between microstructurally different growth zones in the garnet core and rim. For identification of the COR characteristics we pool specific CORs based on their common axial relationship into three COR groups: Group 103R/111G, Group 001R/111G and Group 001R/100G. The rutile inclusions in the garnet core domains are elongated along the four Grt⟨\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\langle$$\\end{document}111⟩\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\rangle$$\\end{document} directions and are dominated by COR Group 103R/111G. The garnet rim zone additionally contains rutile needles elongated along Grt⟨\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\langle$$\\end{document}100⟩\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\rangle$$\\end{document}. Here, Group 001R/111G and 001R/100G are more abundant than in the garnet core. Needle-shaped rutile in the rim shows a systematic correlation between SPOs and CORs as needles elongated parallel to Grt⟨\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\langle$$\\end{document}111⟩\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\rangle$$\\end{document} are dominated by Group 103R/111G and 001R/111G, whereas those needles elongated parallel to Grt⟨\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\langle$$\\end{document}100⟩\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\rangle$$\\end{document} exclusively pertain to CORs of 001R/100G. Furthermore, the frequency of each particular SPO in the garnet rim clearly depends on the local growth direction of the particular Grt{112} sector. Facet-specific variations in rutile SPO frequencies in different sectors and growth zones of garnet were observed even between equivalent directions, indicating that the microstructures and textures of rutile inclusions reflect varying parameters of garnet growth. The characteristic differences in COR groups of different garnet growth zones are referred to compositional changes in the bulk melt or compositional boundary layer, associated with magmatic fractional crystallisation.

Nanoscale Al precipitation in the Si phase in AlSi10Mg alloy during electron beam powder bed fusion

Additive manufacturing of Al alloys has garnered attention in the aerospace and automobile industries. This is the first study on the formation of nanoscale Al precipitates in the Si phase of an AlSi10Mg alloy during electron beam powder bed fusion (EB-PBF). Spherical Si particles were homogeneously dispersed in the Al matrix, highlighting the difference from the laser beam PBF (LB-PBF) microstructures. Nanoscale Al phase was formed with a crystallographic orientation relationship with the surrounding Si phase: (111)Si//(111)Al and [11¯0]Si//[11¯0]Al. The formation of Al nanoprecipitates was attributed to an interplay between non-equilibrium solidification, wherein excess Al was dissolved in the Si particles, and the subsequent decomposition of the supersaturated Si phase during high-temperature exposure owing to the preheating procedure. To the best of our knowledge, such formation of Al nanoparticles has not been reported in AlSi10Mg produced through conventional processing or LB-PBF. Thus, the unique thermal history of EB-PBF provides novel opportunities for microstructural evolution, which may be beneficial for the development of novel Al-based alloys.

Zircon microstructures record high temperature and pressure conditions during impact melt evolution at the West Clearwater Lake impact structure, Canada

Evolution of impact melt in terms of initial melt temperatures, melt transport, and cooling history, is a process that remains to be fully understood. Theoretical predictions had suggested that impact melts can experience temperatures far exceeding those in endogenous igneous settings. Direct evidence of the hottest temperatures recorded in impactites was observed recently at the Mistastin Lake impact structure, Canada. The former presence of cubic zirconia, a polymorph of ZrO2 that forms at >2370 °C, was documented within impact glass. In this work, we investigated the zircon and zirconia microstructures and crystallographic orientation relationships with electron backscatter diffraction in two impact glass samples from West Clearwater Lake impact structure in Quebec, Canada. Here we present the first report of the former presence of cubic zirconia, indicating a superheated melt temperature of >2370 °C in one of two impact glass samples analysed. Our results make West Clearwater Lake impact structure the second terrestrial structure with confirmed evidence of former cubic zirconia. Furthermore, we found evidence of melt superheating to temperature of 1673 °C in the other impact glass sample. We also document the first occurrence of former reidite in granular neoblastic (FRIGN) zircon grains in the two impact glass samples analysed in this work, giving us a minimum shock pressure estimate of 20 GPa. This study highlights the heterogeneous thermodynamic (high temperature/low pressure, high pressure, and low temperature/ low pressure) conditions recorded within impact glass from West Clearwater Lake impact structure.

In-situ formation of AlN nanoparticles in NiAl-strengthened ferritic alloy with enhanced high-temperature mechanical properties via SLM fabrication

A ferritic alloy strengthened by in-situ formed AlN and B2–Ni(Al, Mn) nanoparticles was designed using thermodynamic computational and formed via selective laser melting (SLM) fabrication. Uniformly dispersed B2–Ni (Al, Mn) and hexagonal wurtzite AlN nanoparticles in the ferritic alloy were observed by transmission electron microscopy (TEM). The incorporation of AlN nanoparticles significantly improved high-temperature performance of the alloy. The crystallographic orientation relationship (101‾0)Wurtzite//(101)α−Fe and [0001]Wurtzite//[1‾11]α−Fe between hexagonal wurtzite AlN and α-Fe was identified. Furthermore, Fe/AlN interfaces were analyzed by first-principles calculations. The results suggested that hexagonal AlN is more stable, while cubic AlN tends to precipitate in the early stages of nucleation due to its low strain energy and transforms into hexagonal AlN during prolonged heat treatment. As a result, this integrated approach provides insights into achieving superior high-temperature performance in the ferritic alloy.

Experimental and ab initio derivation of interface stress in nanomultilayered coatings: Application to immiscible Cu/W system with variable in-plane stress

Interface stress is a fundamental descriptor for interphase boundaries and is defined in strict relation to the interface energy. In nanomultilayers with their intrinsically high interface density, the functional properties are dictated by the interface structure, which is governed by the delicate interaction of residual interface and volume stresses. In the present work, experimental estimations of the interface stress in Cu/W NMLs were compared with corresponding theoretical values as calculated using DFT (adopting an incoherent bcc W{110}/fcc Cu{111} interface with variable in-plane strain). The Cu/W interface stress was experimentally tuned monotonically from positive to negative values by changing the residual stress in the W nanolayers. Qualitative agreement between experiment and simulation was achieved, confirming a decrease of the interface stress from the compressive to the tensile regime. The DFT simulations showed that Cu atoms at the strained Cu/W interfaces are displaced along the in-plane and out-of-plane directions in response to the interface stress. Using a preliminary neural network potential for the Cu–W system, specific in-plane crystallographic orientation relationships for the Cu/W interfaces were also tested, which improved quantitative agreement between experiment and theory. Assumptions and limitations in experiments and theory for deriving the interface stress are critically discussed.

Investigation of the formation mechanism between β-NiAl and C14-Laves phases in laser additive manufacturing of nickel-based superalloy

The microstructure of laser additively manufactured nickel-based superalloy was analyzed using multi-scale characterization. The phase composition of the as-deposited sample was determined. The formation mechanisms of β-NiAl and C14-Laves phases were studied in depth. The crystallographic orientation relationship between the β-NiAl and C14-Laves phases was elucidated. The formation of the β-NiAl phase exacerbates the elemental segregation at the interface, leading to the generation of micro-strain and dislocations that provide nucleation sites for the C14-Laves phase. In addition, the effect of solidification rate on the precipitation of precipitated phases from the alloy was excluded. The present work contributes to understanding the precipitation behavior of β-NiAl and C14-Laves phases in nickel-based superalloys.

Unveiling the Intricacies of a Ductile‐Phase Toughened Intermetallic: An In‐Depth Exploration of a Eutectic Mo–Si–Ti Alloy and its Mechanical Behavior

Herein, the development of directional solidification for a novel high‐temperature Mo–20Si–52.8Ti (at%) ternary alloy using a modified Bridgeman type apparatus is presented. The resulting alloy exhibits a microstructure consisting of a body‐centered cubic solid solution (BCCss) and a hexagonal silicide (Ti,Mo)5Si3 with approximate volume fractions of 50% for each phase. The phases exhibit a crystallographic orientation relationship with and . Different solidification velocities are imposed, which reveal an inverse relationship to the lamellar spacing according to a Jackson–Hunt type scaling. Mechanical characterization using Vickers indentation demonstrates that the BCCss accommodates plasticity through dislocation motion, while the silicide phase exhibits high hardness and brittleness, serving as a crack initiation site. Crack propagation is arrested and deflected at the interface to the BCCss. Fracture toughness measurements via indentation yield a fracture toughness of 3.7 MPa√m for the silicide, somewhat higher than previously reported values for Nb‐, Mo‐, and Cr‐based silicides at room temperature. The directionally solidified specimens show an enhanced fracture toughness attributed to a greater BCCss length scale; thus, combining the ductile and hard phases results in a ductile‐phase toughened intermetallic composite. The findings open up new possibilities for the design of advanced intermetallic composites with improved toughness performance.

Interfacial bonding and microstructural evolution in Inconel-copper bimetallic structures fabricated by directed energy deposition-arc

Directed Energy Deposition-Arc (DED-Arc) was utilized to fabricate Inconel-copper bimetallic structures, with the aim of improving manufacturing modes and reducing costs for rocket engine thrust chambers. In this paper, bimetallic Inconel superalloy (GH4169) and copper alloy (C18150) structures were deposited using different deposition strategies. The formation mechanisms of grain-size gradients and heterogeneous interfacial microstructural evolution were comprehensive investigated and further discussed. Both strategies produced high-quality bimetallic samples with tensile strength exceeding 260.2 MPa. Fractures occurred within the C18150 metal rather than at the interface, indicating successful interface strengthening of the bimetallic samples. Gradual gradients in grain size distribution and nano-hardness were observed across the interface. The crystal structures of C18150 were unaffected by GH4169, and no new phases were generated in the interfacial region. The crystallographic orientation relationship between Ni and Cu was determined to be [011]Cu//[011]Ni and (111)Cu//(111)Ni, and interfaces were strengthened by grain boundary and dislocation strengthening through. This work demonstrates an approach for fabricating large, high-performance bimetallic structures with tailored grain-size gradients and heterogeneous microstructures, suitable for rocket engine thrust chamber applications.

Surface-Functionalized Magnetic Silica-Malachite Tricomposite (Fe-M-Si tricomposite): A Promising Adsorbent for the Removal of Cypermethrin.

This study assessed the efficacy of adsorption for eliminating the agricultural pesticide cypermethrin (CP) from wastewater using various adsorbents: silica, malachite, and magnetite. Magnetic nanocomposites (NCs) (with varying amounts of Fe3O4 0.1, 0.25, 0.5, 1.0, and 1.5 wt/wt %) were synthesized, including Fe3O4 nanoparticles (NPs), bicomposites, and tricomposites, calcined at 300 and 500 °C, and then tested for CP removal. The study was conducted in two phases, with the objective of initially assessing how effectively each individual NP performed and then evaluating how effectively the NCs performed when used for the adsorption of CP. Notably, the Fe3O4-malachite combination exhibited superior CP removal, with the 0.25-Fe-M NC achieving the highest adsorption at 635.4 mg/g. This success was attributed to the large surface area, magnetic properties of Fe3O4, and adsorption capabilities of malachite. The Brunauer-Emmett-Teller (BET) isotherm analysis indicated that the NCs had potential applications in adsorption and separation processes. The scanning electron microscopy and transmission electron microscopy revealed the spherical, irregular shaped morphology of the synthesized NPs and NCs. However, the X-ray diffraction (XRD) pattern of surface functionalized materials such as surface functionalized malachite [Cu2CO3(OH)2] with Fe3O4 and SiO2 may be complicated by the specific functionalization method used and the relative amounts and crystallographic orientations of each component. Therefore, careful interpretation and analysis of the XRD pattern, along with other techniques, are necessary for accurate identification and characterization of the functionalized material. The originality of this study lies in its comprehensive investigation of several adsorbents and NCs for CP removal at neutral pH. The innovation stems from the synergistic action of Fe3O4 and malachite, which results in improved CP removal due to their combined surface properties and magnetic characteristics. The application of magnetic NCs in adsorption and separation, as validated by BET isotherm analysis, highlights the potential breakthrough in addressing pesticide contamination.

Eutectoid decompositions in Ce-containing ABO3 perovskites: Part II, the case of divorced growth in CeCrO3.

A eutectoid phase transformation was exhibited by the perovskite CeCrO3 when heated in air. The kinetics of the reaction, microstructure of the product, and mechanisms of the transformation were studied using thermogravimetric analysis, X-ray and Raman spectroscopy, X-ray diffraction, and electron microscopy. Fluorite CeO2 and corundum Cr2O3 were formed from the decomposition of CeCrO3. The CeO2 particles were porous and polycrystalline, a consequence of nucleation, growth, and impingent of CeO2 domains on the CeCrO3 particles. Anisotropic growth is indicated by the morphology of the CeO2 grains, while the Cr2O3 particles were single crystals without any crystallographic orientation relationship to the parent phase. Unlike the CeAlO3 eutectoid, the microstructure comprised of CeO2 and Cr2O3 show no characteristics of a microstructure formed by cooperative growth. The disparity between the eutectoid reactions in CeCrO3 and CeAlO3 is attributed to a difference in interfacial energy between the fluorite and sesquioxide phases (i.e., CeO2/Al2O3 versus CeO2/Cr2O3).

Laser additive remanufacturing Ni-based multilayers reinforced with dual-scale tungsten carbides via a novel integrated strategy

This study entailed the development of a novel integrated strategy that incorporates hot-wire-feed laser deposition and remelting for repairing stainless steel having WC-Ni composite multilayers reinforced with homogeneously distributed dual-scale tungsten carbide particles. The microstructural characteristics, phase compositions, and microstructural evolution of the composites obtained under three representative combinations of operating parameters were thoroughly investigated. On the basis of the partial dissolution of WC/W2C particles and the temperature variation of the molten pool between laser deposition and remelting, microsized WC particles were successfully synthesized in situ around the large retained WC/W2C in the repaired zone when the optimal energy input during the repair process was employed. Combined atomic-scale high-angle annular dark-field scanning transmission electron microscopy, high-resolution transmission electron microscopy, and ab initio analysis based on density functional theory calculations were employed to reveal the crystallographic orientation relationship between in situ WC and the matrix. The growth mechanism and morphology evolution were clarified. Compared to the substrate, the surface wear resistance of the obtained multilayers was significantly improved owing to the duplex-strengthening effect of the evenly distributed reinforcements in terms of the retained WC/W2C and in situ WC particles. This study affords new insights into the tailoring of reinforcements in composites with excellent wear performance for repairing metallic components.