Crystal Morphology Research Articles

Structure, morphology and surface properties of α-lactose monohydrate in relation to its powder properties

The particulate properties of α-lactose monohydrate (αLMH), an excipient and carrier for pharmaceuticals, is important for the design, formulation and performance of a wide range of drug products. Here an integrated multi-scale workflow provides a detailed molecular and inter-molecular (synthonic) analysis of its crystal morphology, surface chemistry and surface energy. Predicted morphologies are validated in 3D through X-ray diffraction contrast tomography. Interestingly, from aqueous solution fastest growth is found to lie along the b-axis, i.e. the longest unit cell dimension of the αLMH crystal structure reflecting the greater opportunities for solvation on the prism compared to the capping faces leading to their slower relative growth rates. The tomahawk morphology reflects the presence of β-lactose which asymmetrically binds to the capping surfaces creating a polar morphology. The crystal lattice energy is dominated by van der Waals interactions (between lactose molecules) with electrostatic interactions contributing the remainder. Predicted total surface energies are in good agreement with those measured at high surface coverage by inverse gas chromatography, albeit their dispersive contributions are found to be higher than those measured. The calculated surface energies of crystal habit surfaces are not found to be significantly different between different crystal surfaces, consistent with αLMH's known homogeneous binding to drug molecules when formulated. Surface energies for different morphologies reveals crystals with the elongated crystal morphologies have lower surface energies compared to those with a triangular or tomahawk morphologies, correlating well with literature data that the surface energies of the lactose carriers are inversely proportional to their aerosol dispersion performance.

Rapid evaluating caking tendency of nonspherical crystals by developing a shape-based crystal bridge growth model

Crystal caking is a decisive factor affecting the quality of high-end fine chemicals, whereas lack of shape-to-caking understanding results in considerable waste of time, severely delaying high-end fine chemical development. On this basis, a morphology-based caking evaluation model is developed with 74% and 96% time savings compared to previous modeling and non-modeling experiments, respectively, while guaranteeing superior accuracy. The crystal morphology is expressed as a function of the aspect ratio and the particle size distribution. The quantitative relationships between these parameters and the caking tendency are deduced, firstly achieving morphology anti-caking criterion establishment. For D-allulose crystals, considering humidity, and particle size, an aspect ratio is below 3 is the standard for combating caking, which has not been reported previously. Herein, the specific effect of crystal morphology on caking behavior is quantitatively described. The knowledge obtained can be applied to rapidly and quantitatively design anti-caking storage systems for products in warehouses.

Effects of interesterification with solid base catalyst on physicochemical properties of lard and high-oleic sunflower oil blends

Interesterified blends of lard (LA) and high-oleic sunflower oil (HOSO) were prepared by using a self-synthesized solid base catalyst (K2CO3/GCN). The effect of interesterification on the physicochemical properties of blends was investigated by analyzing the triacylglycerol (TAG) composition, slip melting point (SMP), solid fat content (SFC), thermal properties, crystal polymorphism, and micromorphology. The results proved that interesterification significantly modified the physicochemical properties of the blends. The interesterified products had lower SMPs and steeper SFC curves than the individuals. The interesterified product (CIE-5:5) had the widest plastic range (5.7-18.6°C), and its increase rate of OPO and OPL total content was up to 38%. The differential scanning calorimetry melting and cooling thermograms showed an obvious change after interesterification. These changes were mostly due to the alternations in TAG compositions. The wide-angle X-ray diffraction results indicated that the crystal form of blends transformed from β′ to β-form after interesterification. Because of the transformation of crystal polymorphism, the micromorphology of interesterified blends differed greatly from the physical blends at the same ratio. The changes in crystal morphology are beneficial for the application of LA-HOSO blends. This work provides an alternative option for extending the use of native lard and high-oleic sunflower oil.

Investigating reactive transport and precipitation patterns of calcium carbonate in fractured porous media

HypothesisUnderstanding calcium carbonate (CaCO3) precipitation in various polymorphs from nanoparticle size (amorphous calcium carbonate) to microparticle size (vaterite, aragonite, dendrite, calcite) is important for practical applications, including carbon geo-storage (e.g., basalt formations), hydrogen storage, groundwater management, and soil stabilization. Our hypothesis suggests that the interplay of Péclet numbers (Pe), Damköhler numbers (Da), and Supersaturation Index (SI) significantly impacts the evolution of CaCO3 precipitation in fractured porous media in terms of mixing patterns, spatiotemporal evolution, crystal morphology, crystal size, and clogging behavior. ExperimentsThis study takes a novel approach to explore the colloidal formation and precipitation dynamics of CaCO3 within a fractured microfluidic system. Here, calcium chloride (CaCl2) and sodium bicarbonate (NaHCO3) solutions were injected and reacted under varied Pe (0–11), Da (0–1), and SI (2–5). FindingsOur analysis revealed distinct precipitation patterns and mixing types, such as transverse, longitudinal, and incomplete mixing, providing insights into the behavior in fractured porous media. We systematically analyzed the temporal and spatial evolution of precipitation, demonstrating how Pe, Da, and SI dictate precipitation rates and spatial distribution. Additionally, the study uncovered a range of CaCO3 polymorphic forms, illustrating their evolution and coexistence. Morphological changes and crystal sizes were examined to decode nucleation and growth processes. Significantly, our findings highlight the relationship between precipitation and clogging in the fractured medium, offering a deeper understanding of reactive transport in complex porous environments. These insights are crucial for enhancing carbon containment security and storage efficiency in underground formations, improving groundwater remediation techniques, and developing novel construction materials through controlled precipitation processes.

From mixed brookite/anatase TiO2 nanopowder to sodium titanates: Insight into morphology, structure, and photocatalytic performance

A method to obtain sodium titanate nanoribbons starting from a mixture of brookite and anatase TiO₂ nanopowder is described. As-prepared TiO2 nanopowder with a major brookite phase was used as a precursor in an alkaline hydrothermal approach, where the temperature was kept at 200 °C. The influence of hydrothermal treatment and consequent annealing temperature (T = 500 °C) on the crystal structure, phase composition, and morphology of samples were investigated by X-ray powder diffraction (XRPD), Raman and FTIR spectroscopy, and electron microscopy techniques (FESEM, HRTEM). All these methods point out that the hydrothermally treated sample, containing the NaTi3O6(OH)(H2O)2, Na2Ti3O7, and Na2Ti9O19, is dominated by layer-structured sodium hydroxititanate dihydrate. The annealing leads to the formation of rare sodium titanates, Na3Ti6O13 and Na2Ti9O19, with tunnel structures where the hexatitanate with increased sodium content prevails. The photocatalytic activity of synthesized nanostructures was tested in the degradation process of Reactive Orange (RO16) azo-dye upon UV excitation. It appears that photocatalytic activity is lower after hydrothermal treatment, but subsequent annealing makes sodium titanate nanoribbons faster in the degradation of RO16. The research implies that these sodium titanate nanostructures are promising photocatalytic materials and should be considered in the future for removing different pollutants from water.

A novel triethylamine gas sensor based on PrVO4 material by hydrothermal synthesis

Triethylamine (TEA) is a colorless, oily organic compound that can cause serious harm to humans and the environment. Therefore, it is crucial to develop a gas sensor that can rapidly detect TEA. Rare earth vanadate has attracted much attention in the field of sensors due to their strong catalytic effect, good crystallization and chemical stability. In this work, PrVO4 nanorods were synthesized by hydrothermal method. The crystal structure and morphology of PrVO4 were characterized by XRD, SEM, TEM and SAED. The novel PrVO4 gas sensor exhibits excellent gas sensitivity to TEA at 230 °C, including low concentration detection capability, fast adsorption/desorption times (19 s/14 s), good repeatability and long-term stability. In addition, the gas-sensitive mechanism of PrVO4 is briefly discussed. Therefore, PrVO4 can be used as a novel gas-sensitizing material.

Microwave absorption studies in X-band of magnetized barium hexaferrite

Abstract To enhance the magnetic and microwave absorbing properties, barium hexaferrite, BaFe12O19, was studied in the x-band (7–13 GHz) frequency range. The BaFe12O19 was prepared as non-magnetized and magnetized samples. The crystal structure, surface morphology, magnetic and microwave absorption of BaFe12O19 were studied with X-ray diffraction (XRD), optical microscope, permagraph and vector network analyzer (VNA), respectively. XRD result showed the formation of M-type hexagonal polycrystalline structure. The hysteresis loop results verified the formation of permanent magnet with high saturation magnetization. The VNA results showed that reflection loss and absorption were − 71.07 dB and 67.96% for magnetized barium hexaferrite, respectively.

Molten‐Salt‐Assisted Synthesis of Carbon‐Doped BN Nanosheets for the Sensitive Detection of Paracetamol

AbstractHigh‐performance sensors are in constant demand for health care and environmental protection. In this study, a sensitive paracetamol (PCM) sensor was designed by modifying glassy carbon electrode (GCE) with carbon‐doped boron nitride (BCN/GCE) nanosheets. The BCN nanosheets were synthesized using a molten‐salt method, which ensured the uniformity of size distribution. X‐ray diffraction and transmission electron microscopy results suggested that the carbon‐doping hardly changed the crystal structure and morphology of hexagonal boron nitride (HBN). However, the carbon‐doping can reduce the bandgap, increase the specific surface area and improve the electrical conductivity, which is attributed to the formation of abundant point defects in the BN crystal. These point defects modulate electronic structure and surface activity, and further improve the electrocatalytic properties of BN. The BCN nanosheets exhibited outstanding electrocatalytic activity in the oxidation of paracetamol (PCM). With the help of square wave voltammetry (SWV) method, the BCN/GCE demonstrated linear current response towards PCM covering the concentrations of 0.05–70 μM and 70–200 μM with a detection limit (LOD) of 0.0086 μM. The developed method also showed excellent selectivity and high stability. In addition, the BCN/GCE sensor worked well when it was applied to quantify PCM in actual samples.

Experimental overview of nanoferrites: synthesis, characterization and performance evaluation in wastewater treatment

Abstract This study investigates the potential of ferrite nanoparticles (BaFe12O19, MnFe2O4, NiFe2O4, and Co1–0.5Ni0.5Fe2O4) as eco-friendly adsorbents for the removal of heavy metals (Zn2+, Ni2+, Co2+, and Mn2+) from wastewater. Moreover, the adsorption experiments were conducted under varying contact times (30 min, 1 h, 2 h, and 4 h) and pH levels (2, 7, and 12) for five cycles to evaluate their significant dynamic effects on the removal efficiency. All ferrite nanoparticles were synthesized by the co-precipitation method and characterized (XRD, FT-IR, and SEM) to ascertain their crystal structure, morphology, size distribution, and crystallographic structures before wastewater treatments. The results demonstrated that BaFe12O19 had a particle size of 8.65 nm and achieved maximum adsorption ability of 93%, 91%, 94%, and 91% for Zn2+, Ni2+, Co2+, and Mn2+, respectively, at a pH of 7 after 4 h of treatment. Since the neutral pH value affects the binding of heavy metal ions, therefore governing the adsorption efficiency and selectivity. In contrast, NiFe2O4 (1.41 nm) revealed maximum removal of Zn2+, Ni2+, Co2+, and Mn2+ were 78%, 71%, 88%, and 83%, respectively, at a pH of 12 after 4 h. This was attributed to the negatively charged surface leading to stronger electrostatic attractions between the positively charged metal ions and the adsorbent surface, resulting in higher adsorption uptake. Notably, the higher removal rate of ions was observed during initially 1 h, suggesting a decline in efficiency rate with extended treatment time. Additionally, the experimental study over five cycles concluded that the adsorbent could be effectively regenerated and reused.

Preparation of the scattering layer based on SnO2 nanocrystals for dye sensitized solar cell application

Abstract In this work, SnO2 paste was prepared based on (0.1 and 0.12 g) of SnO2 nanoparticles. The SnO2 film was deposited using Screen printing and doctor blade techniques, which it employed as scattering layer in Dye-Sensitized Solar Cell (DSSC). The crystal structure, morphology, and thermal stability of the paste were investigated using XRD, FE-SEM, and TGA techniques. The DSSC parameters were achieved to examining the effect of scattering layer on performance of DSSC. The results showed a crystalline structure predominantly composed of rutile SnO2 crystals arranged in a tetragonal pattern, with individual crystallites measuring approximately 100 nanometers in size. SEM images depicted the surface of SnO2 resembling a sponge with fine pores facilitating dye adsorption and electron mobility. Moreover, a decrease in average particle size was observed with increasing dye concentration, with the average grain size of SnO2 particles being below 100 nanometers at lower dye concentrations. TGA measurements indicated a phase transition occurring around 400 °C.

Study on the crystallinity of PEG on the crystalline size of flavonoids in a crystalline dispersion system

Poor water solubility and low bioavailability of flavonoids present significant barriers to their development and application. To address these challenges, this study explores the use of crystalline solid dispersions (CSDs) to reduce drug crystalline size and enhance in vivo bioavailability. The CSDs were prepared using a spray-drying technique with chrysin (CHY) and quercetin (QUR) as model drugs and various molecular weights of polyethylene glycol (PEG) as carriers. The authors systematically investigated the factors influencing the interaction between flavonoids and PEG in CSDs. These factors included the relationships between intermolecular interactions and PEG molecular weight, crystallinity, microstructures such as crystalline domain size and crystal morphology of the flavonoids and PEG in CSDs, crystalline size of the drug in CSDs, and in vitro dissolution rate and in vivo pharmacokinetics. Our results indicated that the interaction between flavonoids and PEG in CSDs was influenced more by PEG crystallinity than by its molecular weight. Lower crystallinity of PEG, achieved through recrystallization, led to stronger intermolecular interactions with the drugs. Specifically, PEG8000 exhibited the lowest crystallinity, indicating a higher content of PEG in the amorphous state, which interacted more effectively with the amorphous drug in CSDs. This interaction significantly inhibited drug crystallization growth, resulting in a marked decrease in drug crystalline domain size and crystalline size. Consequently, PEG8000 was identified as the optimal carrier for preparing CSDs, achieving the best cumulative dissolution percentage. The QUR/PEG8000-CSD formulation increased the cumulative dissolution percentage and oral bioavailability of QUR by 18.76 and 20.66 times, respectively, compared to QUR alone. This study demonstrates that PEG crystallinity, following recrystallization, directly affects its intermolecular interactions with the drug, thereby impacting drug crystalline size and dissolution rate.

Examining the factors that impact the formation of barite scale in water injection operations: experimental study and quantification of scale formation

Barium sulfate (BaSO4) scale formation in oilfield operations is a significant problem that leads to severe operational challenges, including reduced production efficiency and increased maintenance costs. Understanding the factors that influence BaSO4 scale formation, such as injection rate and temperature, is crucial for developing effective mitigation strategies. In this study, we systematically investigated the effects of injection rate and temperature on BaSO4 scale formation using a series of controlled laboratory experiments. The injection rates varied between 1 and 5 mL/min and temperatures between 25 and 75 °C, simulating realistic field conditions. Our findings indicate that higher injection rates and elevated temperatures significantly increase the amount of BaSO4 scale formed. Specifically, the scale formation increased from 15.2 mg/L at 1 mL/min and 25 °C to 22.3 mg/L at 5 mL/min and the same temperature. Similarly, at a constant injection rate of 3 mL/min, the scale formation increased from 18.1 mg/L at 25 °C to 26.5 mg/L at 75 °C. The study employed Scanning Electron Microscopy (SEM) and X-ray Diffraction (XRD) to analyze the crystal morphology and structure of the formed scales. SEM images revealed a transition from dendritic structures at lower temperatures and slower injection rates to spherical crystals at higher temperatures and faster injection rates. XRD patterns indicated variations in crystallinity and phase purity corresponding to the experimental conditions. Our results align with previous studies that report increased nucleation rates and reduced solubility of BaSO4 at higher temperatures and injection rates. These findings highlight the critical role of controlling operational parameters to mitigate scale formation in oil and gas operations. By optimizing injection rates and temperatures, it is possible to reduce scale deposition, thereby improving production efficiency and reducing maintenance costs. This study provides valuable insights for the development of scale management strategies and underscores the importance of a comprehensive understanding of the physicochemical factors affecting BaSO4 scale formation.

Magnetosomes as Potential Nanocarriers for Cancer Treatment.

Magnetotactic bacteria (MTBs) and their organelles, magnetosomes, are intriguing options that might fulfill the criteria of using bacterial magnetosomes (BMs). The ferromagnetic crystals contained in BMs can condition the magnetotaxis of MTBs, which is common in water storage facilities. This review provides an overview of the feasibility of using MTBs and BMs as nanocarriers in cancer treatment. More evidence suggests that MTBs and BMs can be used as natural nanocarriers for conventional anticancer medicines, antibodies, vaccine DNA, and siRNA. In addition to improving the stability of chemotherapeutics, their usage as transporters opens the possibilities for the targeted delivery of single ligands or combinations of ligands to malignant tumors. Magnetosome magnetite crystals are different from chemically made magnetite nanoparticles (NPs) because they are strong single-magnetic domains that stay magnetized even at room temperature. They also have a narrow size range and a uniform crystal morphology. These chemical and physical properties are essential for their usage in biotechnology and nanomedicine. Bioremediation, cell separation, DNA or antigen regeneration, therapeutic agents, enzyme immobilization, magnetic hyperthermia, and contrast enhancement of magnetic resonance are just a few examples of the many uses for magnetite-producing MTB, magnetite magnetosomes, and magnetosome magnetite crystals. From 2004 to 2022, data mining of the Scopus and Web of Science databases showed that most research using magnetite from MTB was carried out for biological reasons, such as in magnetic hyperthermia and drug delivery.

Enhanced powder characteristics of succinic acid through crystallization techniques for food industry application

During crystallization, succinic acid, an important food additive, exhibit severe agglomeration behaviour, uneven crystal size distribution (CSD), and irregular crystal morphology, resulting in poor powder flow properties. This paper presents an innovative approach to optimize succinic acid crystallization through investigation of novel blade milling method, seeding, and inclusion of green additive, cetyltrimethylammonium bromide (CTAB). CTAB for crystal habit regulation and formation of desired cubic-like morphology. We employ Mask R-CNN, a deep learning-based image analysis tool to quantitatively assess crystal and powder flow properties. Results demonstrate that the inclusion of 0.5 wt% CTAB with two-stage cooling method yields uniform CSD ranging from 30 μm to 160 μm and improves powder properties, reducing the agglomeration degree by 46% and caking ratio to only 6.78%, indicating a decreased tendency for clumping. The integration of crystallization with the proposed deep learning framework not only improves succinic acid food functionality but also showcases highly efficient method for optimizing crystal properties, setting new standard for food crystallization processes. It has been adequately presented with real-time high-precision analysis of CSD, agglomeration, etc, facilitating rapid screening for optimized food quality improvements.

Comprehensive Isolation and Characterization of Theaflavins, Thearubigins and Caffeine as Bioactive Compounds from Darjeeling Black Tea

The present study aimed to isolate and characterize three major bioactive components viz. theaflavins, thearubigins and caffeine from Darjeeling black tea, which contribute significantly to the cup characteristics and health benefits of black tea. Theaflavins were isolated using Soxhlet extraction followed by column chromatography, HPLC and UV spectroscopy. HPLC showed effective separation of four major theaflavins. Thearubigins were isolated using liquid-liquid extraction and characterized through NMR, FTIR-ATR and UV spectroscopic techniques. The NMR spectral studies suggested thearubigins to be polymeric oxidation products of catechin groups, while FTIR spectral studies indicated similarity with proanthocyanidin-like polymers. Caffeine was isolated via a solid-liquid extraction followed by liquid-liquid extraction and identified using TLC, NMR, UV and SEM techniques. TLC showed an Rf value of 0.65, which is consistent with standard caffeine. The NMR confirmed the purity of isolated caffeine and SEM revealed its needle-shaped crystal morphology. The results show that these bioactive compounds may be efficiently isolated and characterized using chromatographic and spectroscopic methods.

Preparation of Cu nanolayers by magnetic field-assisted electrodeposition and research on the nucleation and growth mechanism

Electrodeposition technology is widely used in the surface treatment of copper foil, and the core of this technology is roughening and curing treatment. During the electrodeposition process, the deposited layers often exhibits some problems, such as coarse grain size, uneven thickness and difficult control of crystal morphology. The magnetohydrodynamic (MHD) effect of magnetic field can obviously control the electrodeposition of Cu and improve the micro-morphology and performance of deposited layers. In this paper, Linear Sweep Voltammetry (LSV), Cyclic Voltammetry (CV) and Chronocoulometry (CC) curves were adopted to investigate the electrochemical behavior of deposited Cu in ultra-high acidity sulfate systems under different magnetic field conditions. The nucleation and growth mechanism were discussed, and the micro-morphology of deposited layers was analyzed. The results show that the electrodeposition of Cu follows the three-dimensional (3D) growth mechanism of progressive nucleation and diffusion control under the static condition, and the deposits appear cylindrical shape formed by spherical agglomerated. The magnetic field significantly improves the mass transfer rate, and the deposited layers will be more uniform and dense, following 3D growth mechanism under the electrochemical control. With the increasing of magnetic field intensity, the nucleation mechanism gradually shifts from progressive to transient nucleation. At the early stage of nucleation, the high-intensity magnetic field can significantly increase the number of grains and refine them, obtaining uniform and dense deposited nanolayers.

Enhanced Oxygen‐Reaction Electrocatalysis and Corrosion Resistance of CoCrFeNi Thin Films by Tuned Microstructure and Surface Oxidation

Oxygen electrocatalysts play a key role in renewable and fossil‐free energy production. Bifunctional catalysts active for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) allow use of the same material system for both energy production (ORR) and fuel generation (OER). However, optimizing the performance of bifunctional catalysts requires in depth understanding of the catalyst structure, its surface chemistry in terms of active sites and the underlying catalytic mechanism. Here, the catalytic performance of CoCrFeNi thin films is investigated, synthesized using high‐power impulse magnetron sputtering, as bifunctional oxygen electrocatalysts. The film crystal structure and morphology, and thereby the catalytic performance, can be tuned by the ion acceleration (bias) to the substrate. To further enhance the catalytic activity, anodization is used to electrochemically modify the films, forming a thicker oxide layer enriched in Co and Ni cations which significantly improves the ORR performance. Anodization improves the catalyst stability during OER, with an OER potential of 1.45 V versus the reversible hydrogen electrode (RHE) at 10 mA cm−2 for more than 24 h. While the corrosion resistance is high both before and after anodization, in terms of catalytic activity the anodized films outperformed the as‐deposited ones. This makes anodized films excellent electrocatalyst candidates in corrosive alkaline environments such as fuel cells and electrolyzers.

Carboxymethylcellulose Induced the Formation of Amorphous MnO2 Nanosheets With Abundant Oxygen Vacancies for Fast Ion Diffusion in Aqueous Zinc‐Ion Batteries

AbstractManganese dioxide with high theoretical capacity has drawn a great deal of attention for aqueous zinc‐ion batteries (ZIBs). Nevertheless, their sluggish diffusion kinetics, low electrical conductivity and limited active sites are still hindering the potential application in batteries. Herein, amorphous MnO2 nanosheets with abundant oxygen vacancies are facilely prepared by using carboxymethylcellulose sodium (CMC) as a capping agent. During the growth process, CMC can preferentially attach to the (003) facet of MnO2 to guide its crystal growth and morphology. The small nanosheets can expose abundant edge sites, along with the surface oxygen vacancies, to facilitate the insertion/extraction of H+ and Zn2+ in ZIBs. Moreover, the presence of CMC can stabilize the Mn3+ to inhibit the Jahn–Teller effect in the preparation process. As a result, CMC‐MnO2 based ZIB can provide a specific capacity of 324 mAh g−1 at 0.5 A g−1, and achieve 86.2% retention after a long cycle test of 1000 cycles. Furthermore, the energy storage mechanism may be attributed to the insertion/extraction of H+/Zn2+, dissolution/deposition of MnO2 and Zn4SO4(OH)6·nH2O, and irreversible transformation of vermiculite during long cycles. This work may open new perspectives for the development of MnO2‐based cathodes in ZIBs.

Structure, morphology and properties of ZnS crystal irradiated by electrons of different fluences

Structure, morphology and properties of ZnS crystal irradiated by electrons of different fluences

Effects of off-axis angles of 4H-SiC substrates on properties of β-Ga2O3 films grown by low-pressure chemical vapor deposition

In this work, β-Ga2O3 films with (−201) preferred orientation were heteroepitaxially grown on SiC substrates with off-axis angles of 0°, 4° and 8° by low-pressure chemical vapor deposition (LPCVD). It is found that the crystal quality, surface morphology, electrical properties of the β-Ga2O3 films of the film are significantly sensitive to the off-axis angle of SiC substrates. The crystal quality and surface morphology of the film were significantly improved when the 4° off-axis substrate was used, of which the FWHM (Full width at half maximum) was as low as 0.169° and the Ra (Roughness Average) of the smooth surface was 1.98 nm. Due to the improvement of crystal quality, the Hall mobility of the films deposited on 4° off-axis substrates was increased to 50.88 cm2/V·s. The photoluminescence peak intensity of the film increases first and then decreases with the increase of the off-axis angle of the substrate. However, the use of the off-axis substrate has no obvious effect on the oxygen vacancy ratio of the films. The results of this study demonstrate the significance for the preparation of high quality heteroepitaxial β-Ga2O3 films on SiC substrate for the promising applications in power electronic and optoelectronic devices.