We report a numerical study of D-shaped photonic crystal fiber based plasmonic refractive index sensor with high resolution and sensitivity in the near-infrared region. D-shaped photonic crystal fiber is formed by side polishing one part of photonic crystal fiber. It has a polishing surface where plasmonic gold layer is coated to modulate the resonant wavelength and enhance the refractive index sensitivity. Several D-shaped photonic crystal fiber plasmonic sensors with various distances from the photonic crystal fiber's core to the polishing surface and gold thicknesses are designed and their characteristics are analyzed by the finite element method. The simulation results indicate that distance from the photonic crystal fiber's core to the polishing surface causes modifications in the loss intensity, the resonant wavelength, and the refractive index sensitivity of D-shaped photonic crystal fiber plasmonic sensor. Mass production of refractive index sensors were achieved using a simple fabrication process, whereby the D-shaped photonic crystal fiber is grinded where distance from the photonic crystal fiber's core to the polishing surface is less than one layer thickness and then coated with the gold layer. For the refractive index sensing applications, the maxima theoretical resolution and sensitivity of D-shaped photonic crystal fiber plasmonic sensor reach 2.98 × 10 6refractive index unit and 6,140 nm/refractive index unit in range of 1.30-1.37, respectively. We also report an initial fabrication of the D-shaped photonic crystal fiber following the standard stack-and- draw method to demonstrate the feasibility of the proposed device by using our in-house equipments. The proposed D-shaped photonic crystal fiber plasmonic sensor design in this work would be useful for the development of cheap refractive index sensors with high sensitivity and resolution.