In this study, continuous reinforcement materials of hemp fibres and matrix polymers (staple polylactic acid (PLA), staple bicomponent PLA) were carded in a conventional carding machine. Various proportions of the hemp fibre reinforcement material, ranging from 20%, 30%, 40%, 50%, and 60% were used in the production of biocomposite structures. We have further studied the effect of several carding passages (up to 3 passages) on the strength performance of both the staple PLA and the staple bicomponent PLA matrix. To obtain composite samples, the carded webs were further consolidated in the hot press machine. Further mechanical performance analysis was carried out in both the cross direction as well as parallel to the machine direction. It was observed that the introduction of reinforcing hemp fibre shows an increase in tensile strength up to the critical fibre loading amount and a decrease in tensile strength after the critical fibre loading amount. The highest tensile strength of 35.84 MPa was obtained for (40HEMP / 60PLA / M / P3), applied to the composite structures in the machine production direction, while the lowest value was 14.70 MPa (60HEMP / 40BPLA / M / P1), respectively.